Miniature coax jack module

• US 5,467,062 A
• Filed: 06/01/1994
• Issued: 11/14/1995
• Est. Priority Date: 04/02/1992
• Status: Expired due to Term

• Current Assignee: ADC Telecommunications Incorporated (TE Connectivity Limited)
• Original Assignee: ADC Telecommunications Incorporated (TE Connectivity Limited)
• Inventors: Burroughs, Dennis M.
• Primary Examiner(s): LEE, BENNY T
• Application Number:
  US08/252,067
• Time in Patent Office: 531 Days
• Field of Search: 333/101, 333/105, 333/124, 439/43, 439/49, 439/189, 439/516, 439/518, 439/188, 439/668, 200/51.1, 200/51.13, 361/352, 361/601, 361/733, 361/731
• US Class Current: 333/124
• CPC Class Codes: H01R 2103/00 Two poles
• CPC Class Codes: H01R 24/46 comprising switches
• CPC Class Codes: H04Q 1/14 Distribution frames
• CPC Class Codes: Y10S 439/944 Coaxial connector having circuit-interrupting provision effected by mating or having "dead" contact activated after mating

Abstract

A miniature coax jack module includes a grounded conductive housing with coax conductors disposed of within the housing. A dielectric insert maintains the conductors in electrically spaced relation to the housing. The housing has internal surfaces surrounding the conductors to provide coax shielding to the conductors.

Claims

1. A coax jack module comprising:

a first coax conductor;

a second coax conductor;

a first resilient conductive contact biased into electrical contact with said first conductor, said first conductor and said first contact having a combined first capacitance;

a second resilient conductive contact biased into electrical contact with said second conductor, said second conductor and said second contact having a combined second capacitance;

a cross-conductor electrically connecting said first and second contacts;

said cross-conductor having an inductance balancing said first and second capacitance;

an electrically conductive housing having a cast unitary body with walls defining an interior and a cover for enclosing said interior;

a dielectric support means for supporting said conductors, said contacts and said cross-conductor within said interior;

said body and cover having interior surfaces of a predetermined shape to provide a grounded shield for said conductors; and

said body and cover having generally parallel and narrowly spaced apart exterior surfaces.

2. A coax jack module comprising:

a grounded electrically conductive housing having at least a partially enclosed interior;

an electrical circuit contained within said housing and including a plurality of coax conductors;

said circuit further including a plurality of cross-connect spring contacts;

a dielectric support platform disposed within said interior and having means for connecting said spring contacts and said conductors to said support platform in an electrically insulated spacing arrangement from said housing, said support platform further supporting said conductors and spring contacts in mutual alignment;

said housing having interior surfaces at least partially surrounding said conductors with said surfaces having a predetermined shape to provide a coax shielding for said circuit to have a desired impedance.

3. A coax jack module according to claim 2 wherein said support means includes a dielectric insert of a predetermined size so as to be disposed within said interior and having means for securing said springs to said insert and means for securing said conductors to said insert.

4. A coax jack module according to claim 3, wherein said spring contacts include at least first and second spring contacts spaced in generally parallel relation to said conductors and cooperating with said conductors to generate a capacitance therebetween;

a cross-conductor electrically connecting said at least first and second contacts with said cross-conductor having a preselected inductance such that said inductance of said cross-conductor balances said circuit including said capacitance.

5. A coax jack module according to claim 2, wherein said conductors include forward and rear conductor portions connected by an inductive element.

6. A coax jack module according to claim 2 wherein said support means includes conductor supports having a preselected geometry selected for said module to have a desired impedance.

7. A coax jack module according to claim 2 comprising said housing having a forward wall, a plurality of ports through said forward wall and of a predetermined size so as to receive a jack plug;

a plurality of cams disposed within said housing to be urged by a plug inserted within a port to urge at least one of said spring contacts away from said conductor.

8. A coax jack module according to claim 7 comprising an electrically conductive grounding spring disposed within said interior to engage a plug inserted within a port, said grounding spring electrically connected to said housing.

9. A coax jack module comprising:

a grounded electrically conductive housing having at least a partially enclosed interior;

a plurality of coax conductors;

a plurality of cross-connect spring jacks;

support means for supporting said jacks and said conductors within said interior in an insulated spacing arrangement from said housing and with said jacks and conductors cooperating to define a circuit;

said housing having interior surfaces at least partially surrounding said conductors with said surfaces of a predetermined shape to provide a coax shielding for said conductors for said circuit to have a desired impedance;

said housing including a body portion and a cover connected to said body portion having interior concave surfaces and said cover having interior concave surfaces, said cover and body surfaces disposed for said surfaces to cooperate to define a grounded shield.

10. A coax jack module comprising:

an electrically conductive housing having a cast body with walls defining an interior and a cover of a predetermined size to enclose said interior;

a first central coax conductor;

a second central coax conductor;

support means for supporting said first and second central coax conductors within said interior;

said housing having a forward wall with at least a first port extending therethrough and said first port being of a predetermined size to receive a jack plug having a central conductor, said first central coax conductor positioned to connect with said central conductor of said jack plug;

a first electrically conductive normal spring contact disposed within said housing and biased into electrical contact with said first central coax conductor;

a second electrically conductive contact disposed within said housing in electrical contact with said second central coax conductor;

first urging means for urging said first normal spring contact away from said first central coax conductor in response to insertion of a jack plug into said first port;

a cross-conductor electrically connecting said first and second contacts with a circuit including said cross-conductor, said first and second contacts, and said first and second central coax conductors, said circuit having a predetermined impedance; and

said cover and body presenting generally parallel and narrowly spaced apart exterior surfaces.

11. A coax jack module according to claim 10 further comprising a plurality of grounded, electrically conductive surfaces surrounding said first and second central coax conductors with said electrically conductive surfaces having predetermined dimensions which provide for said jack module to have a desired impedance.

12. A coax jack module according to claim 11 wherein said housing is electrically conductive and said electrically conductive surfaces are integrally disposed on said internal surfaces.

13. A coax jack module according to claim 12 wherein said support means is a dielectric support disposed within said interior.

14. A coax jack module according to claim 13 wherein said first and second contacts are carried on said dielectric support.

15. A coax jack module according to claim 11 further comprising a third central coax conductor supported within said interior by said support means;

said plurality of electrically conductive surfaces including surfaces surrounding said third central coax conductor;

a third port in said forward wall of a predetermined size so as to receive a further jack plug with a central conductor of said further jack plug electrically connected to said third central coax conductor; and

means for electrically connecting said third central coax conductor across a resistive circuit to a selected one of said first and second central coax conductors.

16. A coax jack module according to claim 10 further comprising a second port extending through said forward wall and of a predetermined size and position for said central conductor of said jack plug to connect with said second central coax conductor;

said second contact is a second normal spring contact biased into electrical with said second central coax conductor; and

second urging means for urging said second normal spring contact away from said second central coax conductor in response to insertion of a jack plug into said second port.

17. A coax jack module according to claim 16 further comprising a first termination spring contact and a second termination spring contact and said first and second normal spring contacts movable between a first position with said first and second normal spring contacts biased into electrical contact with said first and second central coax conductors, respectively, and a second position with said first and second normal spring contacts displaced from said first and second central coax conductors by said first and second urging means, said first and second termination spring contacts positioned to electrically engage said first and second, respectively, normal spring contacts in said second position and disconnected therefrom in said first position.

18. A coax jack module according to claim 17 further comprising means for electrically connecting said first and second termination spring contacts to an electrical ground.

19. A coax jack module according to claim 16 wherein said jack plug includes a ground sleeve and wherein said module further comprises grounding means for electrically connecting with said ground sleeve at said first and second ports to an electrical ground.

20. A coax jack module according to claim 16 further comprising:

first and second connector elements extending from a rear end of said housing, said first and second connector elements including first and second rear central coax conductors, respectively, and first and second grounding sleeves surrounding said first and second rear central coax conductors, respectively;

said first rear central conductor connected to said first central conductor, and said second rear central conductor connected to said second central conductor.

21. A coax jack module according to claim 20 comprising first and second inductive components connecting said first and second rear and first and second central coax conductors, respectively.

22. A coax jack module comprising:

a housing having opposing internal surfaces defining a housing interior;

a first central coax conductor;

a second central coax conductor;

support means for supporting said first and second central coax conductors within said interior;

said housing having a forward wall with at least a first port extending therethrough and of a predetermined size for a jack plug to be inserted into said first port, with said jack plug having a central conductor electrically connected to said first central coax conductor;

a first electrically conductive normal spring contact disposed within said housing and biased into electrical contact with said first central coax conductor;

a second electrically conductive contact disposed within said housing and in electrical contact with said second central coax conductor;

first urging means for urging said first normal spring contact away from said first central coax conductor in response to insertion of a jack plug into said first port;

a cross-conductor electrically connecting said first and second contacts with a circuit including said cross-conductor, said first and second spring contacts, and first and second central coax conductors, said circuit having a predetermined impedance;

first and second connector elements extending from a rear end of said housing, said first and second connector elements including first and second rear central coax conductors, respectively, and first and second grounding sleeves surrounding said first and second rear central coax conductors, respectively;

said first rear central conductor connected to said first central conductor, and said second rear central conductor connected to said second central conductor;

a rear interface having a housing with opposing internal surfaces defining an interior;

a first interface central coax conductor;

a second interface central coax conductor;

support means for supporting said first and second interface central conductors within said interior in electrically insulated spacing from said internal surfaces;

said housing having a forward wall with first and second interface ports of a predetermined size and positioned to receive said first and second connector elements, respectively, of said jack module, with said first rear central conductor electrically connected to said first interface central conductor and with said second rear central conductor electrically connected to said second interface central conductor;

first and second rear contact springs disposed and biased to be in electrical connection with said first and second interface conductors, respectively;

first and second interface urging means for urging said first and second spring contacts away from said first and second interface conductors in response to insertion of said first and second connector elements into said first and second interface ports;

a rear cross-conductor for electrically connecting said first and second rear contact springs.

23. A coax jack module according to claim 22 wherein said cross-conductor has a predetermined inductance to balance a capacitance of said springs.

24. A coax jack module according to claim 22 wherein said interior surfaces of said rear interface housing are electrically conductive and electrically grounded and have a predetermined shape which provides for said rear interface to have a desired impedance.

25. A coax jack module according to claim 22 including cable connection means for connecting a coax cable to at least one of said first and second interface central coax conductors.

26. A coax jack module according to claim 25 wherein said cable connection means includes a plug secured to said coax cable and connection means for connecting said plug to said at least one of said first and second interface central coax conductors.

27. A coax jack module according to claim 26 wherein said plug includes means for locking said plug to said at least one of said first and second interface central coax conductors.

28. A coax jack module according to claim 27 wherein said plug includes a manually engageable jacket slidably connected to an insert having a longitudinal axis;

a tab secured to said insert and biased radially away from said axis of said insert;

means for urging said tab radially inwardly from axial movement of said jacket relative to said insert;

said rear interface housing having a bore of a predetermined size to receive said jacket and said tab, said housing further having a detent of a predetermined size to receive said tab.

29. A coax jack module according to claim 28 wherein said jacket is electrically conductive, and is of a predetermined size so as to electrically engage said rear interface housing;

means for electrically connecting said jacket to a ground shield of said coax cable.

38. A coax jack module according to either of claims 30, 22, 31, 36, 32 or 33 further comprising a second port extending through said forward wall and of a predetermined size and position for said central conductor of said jack plug to connect with said second central coax conductor;

said second contact is a second normal spring contact biased into electrical contact with said second central coax conductor;

second urging means for urging said second normal spring contact away from said second central coax conductor in response to insertion of a jack plug into said second port.

30. A coax jack module comprising:

a housing having opposing internal surfaces defining a housing interior;

a first central coax conductor;

a second central coax conductor;

support means for supporting said first and second central coax conductors within said interior;

said housing having a forward wall with at least a first port extending therethrough and of a predetermined size for a jack plug to be inserted into said first port, said jack plug having a central conductor electrically connected to said first central coax conductor;

a first electrically conductive normal spring contact disposed within said housing and biased into electrical contact with said first central coax conductor;

a second electrically conductive contact disposed within said housing and in electrical contact with said second central coax conductor;

first urging means for urging said first normal spring contact away from said first central coax conductor in response to insertion of a jack plug into said first port;

a cross-conductor electrically connecting said first and second contacts with a circuit including said cross-conductor, said first and second contacts, and said first and second central coax conductors, said circuit having a predetermined impedance;

a plurality of electrically conductive surfaces surrounding said first and second central coax conductors with said electrically conductive surfaces having predetermined dimensions which provide for said jack module to have a desired impedance upon electrical connection of said electrically conductive surfaces to an electrical ground;

first and second tracer spring contacts disposed within said housing and biased into an electrical spacing between said first and second tracer spring contacts; and

tracer urging means for urging said first and second spring contacts into electrical connection in response to insertion of a jack plug into a monitor port of the coax jack module.

31. A coax jack module comprising:

a housing having opposing internal surfaces defining a housing interior;

a first central coax conductor;

a second central coax conductor;

support means for supporting said first and second central coax conductors within said interior;

said housing having a forward wall with at least a first port extending therethrough and said port having a size such that a jack plug inserted into said first port has a central conductor of said jack plug electrically connected to said first central coax conductor;

a first electrically conductive normal spring contact disposed within said housing and biased into electrical contact with said first central coax conductor;

a second electrically conductive contact disposed within said housing and in electrical contact with said second central coax conductor;

first urging means for urging said first normal spring contact away from said first central coax conductor upon insertion of a jack plug into said first port;

a cross-conductor electrically connecting said first and second contacts with a circuit including said cross-conductor, said first and second spring contacts, and said first and second central coax conductors, said circuit having a predetermined impedance;

first and second connector elements extending from a rear end of said housing, said first and second connector elements including first and second rear central coax conductors, respectively, and first and second grounding sleeves surrounding said first and second rear central coax conductors, respectively;

said first rear central conductor connected to said first central conductor, and said second rear central conductor connected to said second central conductor;

said circuit including first and second inductors, said first and second rear central coax conductors are connected to said first and second coax conductors through said first and second inductors.

32. A coax jack module comprising:

a housing having opposing internal surfaces defining a housing interior;

a first central coax conductor;

a second central coax conductor;

support means for supporting said first and second central coax conductors within said interior;

said housing having a forward wall with at least a first port extending therethrough and of a predetermined size for a jack plug to be inserted into said first port, with said jack plug having a central conductor electrically connected to said first central coax conductor;

a first electrically conductive normal spring contact disposed within said housing and biased into electrical contact with said first central coax conductor;

a second electrically conductive contact disposed within said housing and in electrical contract with said second central coax conductor;

first urging means for urging said first normal spring contact away from said first central coax conductor in response to insertion of a jack plug into said first port;

a cross-conductor electrically connecting said first and second contacts;

a circuit including said cross-conductor, said first and second contacts, and said first and second central coax conductors, said circuit having a predetermined impedance;

said housing includes an electrically grounded body and an electrically grounded cover secured to said body, each of said body and cover comprised of electrically conductive material and each having said internal surfaces integrally disposed on said body and cover;

at least one of said surfaces on said body opposing at least one of said surfaces on said cover with said at least one opposing surfaces cooperating to at least partially surrounded at least one of said first and second central coax conductors to provide a grounded coax shield for said least one conductor.

33. A coax jack module assembly comprising:

(a) a plurality of jack modules, each of said jack modules having;

a housing having opposing internal surfaces defining a housing interior;

a first central coax conductor;

a second central coax conductor;

support means for supporting said first and second central coax conductors within said interior;

said housing having a forward wall with at least a first port extending therethrough and of a predetermined size for a jack plug to be inserted into said first port, with said jack plug having a central conductor electrically connected to said first central coax conductor;

a first electrically conductive normal spring contact disposed within said housing and biased into electrical contact with said first central coax conductor;

a second electrically conductive contact disposed within said housing and in electrical contact with said second central coax conductor;

first urging means for urging said first normal spring contact away from said first central coax conductor upon insertion of a jack plug into said first port;

a cross-conductor electrically connecting said first and second contacts with a circuit including said cross-conductor, said first and second contacts, and said first and second central coax conductors, said circuit having a predetermined impedance;

each of said housings of said modules includes an electrically conductive body and an electrically conductive cover releasably securable to said body, each of said body and cover releasably securable to said body, each of said body and cover having said internal surfaces integrally disposed on said body and cover;

at least one of said surfaces on said body opposing at least one of said surfaces on said cover with said at least one opposing surfaces cooperating to at least partially surrounded at least one of said first and second central coax conductors to provide a grounded coax shield for said least one conductor upon connection of said body and cover to an electrical grounds; and

(b) a chassis to receive and retain a plurality of said modules in side-by-side electrically insulated spaced relation;

(c) said chassis and each of said modules including cooperating mounting means to separately mount said modules within said chassis with said modules disposed in side-by-side relation and with each of said modules electrically insulated from others of said modules within said chassis.

34. A coax jack module according to claim 33 wherein said chassis includes spaced apart first mating guide means, second mating guide means disposed on said housing, said first and second mating guide means cooperating to slidably mate and guide said module to a desired inserted position.

35. A coax jack module according to claim 34 wherein said housing includes first and second generally parallel spaced apart sidewalls extending between first and second edges, said second mating guide means disposed on at least one of said first and second edges for said sidewalls to be in generally parallel spaced apart relation to a sidewall of a contiguous module contained within said chassis.

36. A coax jack module comprising:

an electrically conductive housing having opposing internal surfaces defining a housing interior;

a first central coax conductor;

a second central coax conductor;

support means for supporting said first and second central coax conductors within said interior;

said housing having a forward wall with at least a first port extending therethrough and of a predetermined size to receive a jack plug, said first central coax conductors positioned to connect with a central conductor of said jack plug, respectively;

a first electrically conductive normal spring contact disposed within said housing and biased into electrical contact with said first central coax conductor;

a second electrically conductive contact disposed within said housing and in electrical contact with said second central coax conductor;

first urging means for urging said first normal spring contact away from said first central coax conductor in response to insertion of a jack plug into said first port;

a cross-conductor electrically connecting said first and second contacts;

said internal surfaces at least partially surrounding said first and second central coax conductors, with said surfaces having predetermined dimensions which provide for said jack module to have a desired impedance upon electrical connection of said electrically conductive surfaces to an electrical ground; and

said housing having external, narrowly spaced apart sidewalls.

37. A coax jack module according to claim 36 further comprising a circuit including said cross-conductor, said first and second contacts, and said first and second central coax conductors, said circuit having to a desired impedance.