Automatic lift and tip coordination control system and method of using same

• US 5,467,829 A
• Filed: 11/30/1993
• Issued: 11/21/1995
• Est. Priority Date: 11/30/1993
• Status: Expired due to Term

• Current Assignee: Caterpillar Incorporated
• Original Assignee: Caterpillar Incorporated
• Inventors: Barton, James C., Lueschow, Kevin J., Stratton, Ken L.
• Primary Examiner(s): Taylor, Dennis L.
• Assistant Examiner(s): PEZZUTO, ROBERT ERIC
• Application Number:
  US08/159,275
• Time in Patent Office: 721 Days
• Field of Search: 172/2, 172/3, 172/4, 172/4.5, 172/7, 172/11, 172/12, 172/40, 172/699, 172/812, 172/826, 364/424.07, 364/431.07, 404/133.05, 404/117
• US Class Current: 172/4.5
• CPC Class Codes: E02F 3/432 for keeping the bucket in a predetermined position or attitude

Abstract

An automatic lift and tip coordination system for use in connection with an off-highway vehicle having an implement causes an automatic adjustment to the implement lift actuators in response to an operator change in the implement tip angle so that the implement height remains constant.

Claims

1. A control device used on an off-highway vehicle, comprising:

an implement;

a lift actuator associated with the implement;

a tilt actuator associated with the implement;

a command means for issuing a tip command signal corresponding to a desired implement tip angle position;

an engine speed sensor having an engine speed signal; and

control means for receiving the engine speed sensor signal and the tip command signal, calculating a change in implement height in response to the tip command signal, calculating lift actuator command signal to compensate for the blade height change, and issuing the lift actuator command signal to the lift actuator.

2. A control device according to claim 1 wherein the lift actuator and tilt actuator include a hydraulic lift cylinder and a hydraulic tilt cylinder respectively.

3. A control device for use with an off-highway vehicle, comprising:

an implement;

a lift actuator associated with the implement;

a tilt actuator associated with the implement;

an adjustment means for manually adjusting the implement tip angle;

a position sensor connected to said manual adjustment means, said position sensor producing a manual adjustment signal;

a tip position sensing means associated with the tilt actuator for sensing the position of the tilt actuator and outputting a tip position signal corresponding to said position;

a lift position sensing means associated with the lift actuator for sensing the position of the lift actuator and outputting a lift position signal corresponding to said position; and

control means for receiving the tip position signal, receiving the lift position signal, receiving the manual adjustment signal, calculating a change in implement height in response to a control command signal, and automatically issuing a lift actuator command signal.

4. A control device according to claim 3 wherein the lift actuator and tilt actuator include a hydraulic lift cylinder and a hydraulic tilt cylinder respectively.

5. A control device according to claim 3 wherein the tip position sensing means includes:

an engine speed sensor having an engine speed signal;

a timing means for determining the length of time said tilt actuator is activated, said timing means adapted to produce a tilt time activated signal; and

wherein said control means receives said engine speed signal, said tilt time activated signal, said valve open signal, and calculates the tip position signal.

6. A control device according to claim 3 wherein the tip position sensing means comprises an RF sensor.

7. A control device according to claim 3 wherein the tip position sensing means comprises an LVDT sensor.

8. A control device according to claim 3 wherein the lift position sensing means comprises an RF sensor.

9. A control device according to claim 3 wherein the lift position sensing means comprises an LVDT sensor.

10. On an off-highway vehicle, a control device, comprising:

an implement;

a tilt cylinder connected to the implement;

a lift cylinder connected to the implement;

a first position sensor associated with the tilt cylinder;

a second position sensor associated with the lift cylinder;

a manual adjustment handle;

a third position sensor associated with the manual adjustment handle;

an electronic control adapted to receive a signal from the first, second and third position sensors, and responsively produce a lift command signal;

a pressurized supply of hydraulic fluid;

a tilt cylinder actuator valve hydraulically connected to the pressurized supply and the tilt cylinder;

a lift cylinder actuator valve hydraulically connected to the pressurized supply and the lift cylinder, the lift cylinder actuator valve controlling the flow of hydraulic fluid from the pressurized supply to the lift cylinder responsive to the lift command signal.

11. A control device according to claim 10, wherein the first position sensor includes an engine speed sensor and timing means for determining an on time of the tilt cylinder.

12. A control device according to claim 10, wherein the second position sensor includes an engine speed sensor and timing means for determining an on time of the tilt cylinder.

13. A control device according to claim 10, including:

memory means for storing a first position sensor signal corresponding to the approximate implement tip angle;

wherein said stored first position signal is updated upon a change in said first position sensor signal;

wherein said electronic control calculates a change in the height of the implement corresponding to the change in the first position sensor signal and responsively produces a lift command signal as a function of said change in height.

14. A method for controlling a off-highway vehicle having a tip mechanism and a lift mechanism associated with an implement, comprising the steps of:

selecting a first implement tip angle position;

sensing the position of the tip mechanism at said first selected implement tip angle position;

selecting a second implement tip angle position;

sensing the position of the tip mechanism at said second selected implement tip angle position;

calculating a change in implement height corresponding to the change in sensed implement tip angle position from said first implement tip angle position to said second implement tip angle position;

issuing a command signal to the lift mechanism; and

moving the lift mechanism an amount corresponding to the command signal.

15. The method according to claim 14, wherein said command signal is a function of the change in implement height.

16. The method according to claim 14, including the step of causing the tip mechanism to fully retract prior to selecting a first implement tip angle position.

17. The method according to claim 16, wherein said sensing steps include the steps of:

sensing an engine speed;

calculating flow rate of hydraulic fluid from said sensed engine speed;

measuring the length of time a tip mechanism is actuated;

and calculating the position of the tip mechanism from said flow rate and said actuation time.

18. The method according to claim 14, including the steps of:

sensing the position of said lift mechanism;

determining whether said lift mechanism is within a predetermined tolerance of the lift position corresponding to the command signal;

issuing a second command signal in response to said lift mechanism position being greater than the predetermined tolerance from said lift position corresponding to the command signal.