Detector for indicating ice formation on the wing of an aircraft

• US 5,467,944 A
• Filed: 09/07/1993
• Issued: 11/21/1995
• Est. Priority Date: 09/08/1992
• Status: Expired due to Term

• Current Assignee: Soundex Oy
• Original Assignee: Soundek OY
• Inventors: Luukkala, Mauri
• Primary Examiner(s): Barefoot, Galen L.
• Application Number:
  US08/116,880
• Time in Patent Office: 805 Days
• Field of Search: 244/134 R, 244/134 D, 244/134 F, 340/582, 340/581, 73/599
• US Class Current: 244/134.00F
• CPC Class Codes: B64D 15/20 Means for detecting icing or initiating de-icing
• CPC Class Codes: G01N 2291/023 Solids
• CPC Class Codes: G01N 2291/0251 Solidification, icing, curing composites, polymerisation
• CPC Class Codes: G01N 2291/02863 Electric or magnetic parameters
• CPC Class Codes: G01N 29/11 by measuring attenuation of acoustic waves

Abstract

A detector indicating ice formation on the wing of an aircraft or any planear surface, based on a thread-like or a tape-like transducer, through which an ultrasonic signal is transmitted at one end. The attenuation of the signal having passed through the thread is measured with a receiver at the opposite end while the thread is simultaneously being heated such that ice that may surround it melts again, the attenuation thus resuming its initial level.

Claims

1. A device which uses ultrasonic transmissions to detect ice formation on a material comprising an acoustic waveguide electrically insulated from said material having a first end and a second end, ultrasonic transmitter means for sending at least one ultrasonic pulse through said first end of said acoustic waveguide, ultrasonic receiver means for measuring the intensity of said ultrasonic pulse at the second end of said ultrasonic waveguide and means for detecting damage to said waveguide, said intensity of said ultrasonic pulse being reduced by ice formation on said acoustic waveguide.

2. A device as defined in claim 1, wherein said means for detecting damage to said waveguide includes means for detecting electrical resistance through said acoustic waveguide.

3. A device as defined in claim 2, including means for electrically heating said acoustic waveguide.

4. A device as defined in claim 3, wherein said acoustic waveguide includes a metal selected from the group consisting of steel, nickel, magnetostrictive nickel and other low acoustic attenuation metals.

5. A device as defined in claim 4, wherein said metallic acoustic waveguide is selected from the group consisting of steel, nickel, magnetostrictive nickel and other low acoustic attenuation metals.

6. A device as defined in claim 5, wherein said ultrasonic transmitter is selected from the group consisting of a piezoceramic transducer and a magnetostrictive transducer.

7. A device as defined in claim 6, wherein said ultrasonic transmitter generates a 150-250 kHz ultrasonic pulse.

8. A device as defined in claim 7, including an alarm which activates when said measured ultrasonic pulse is attenuated.

9. A device as defined in claim 1, including means for electrically heating said acoustic waveguide.

10. A device as defined in claim 1, wherein said acoustic waveguide is a metallic thread having a diameter of 1-2 mm.

11. A device as defined in claim 10, wherein said metallic acoustic waveguide is selected from the group consisting of steel, nickel, magnetostrictive nickel and other low acoustic attenuation metals.

12. A device as defined in claim 11, wherein said ultrasonic transmitter is selected from the group consisting of a piezoceramic transducer and a magnetostrictive transducer.

13. A device as defined in claim 1, wherein said acoustic waveguide is a metallic tape.

14. A device as defined in claim 13, wherein said metallic acoustic waveguide is selected from the group consisting of steel, nickel, magnetostrictive nickel and other low acoustic attenuation metals.

15. A device as defined in claim 14, wherein said ultrasonic transmitter is selected from the group consisting of a piezoceramic transducer and a magnetostrictive transducer.

16. A device as defined in claim 1, wherein said acoustic waveguide includes a metal selected from the group consisting of steel, nickel, magnetostrictive nickel and other low acoustic attenuation metals.

17. A device as defined in claim 1, wherein said ultrasonic transmitter is selected from the group consisting of a piezoceramic transducer and a magnetostrictive transducer.

18. A device as defined in claim 1, wherein said ultrasonic transmitter generates a 150-250 kHz ultrasonic pulse.

19. A device as defined in claim 1, including an alarm which activates when said measured ultrasonic pulse is attenuated.

20. A device as defined in claim 1, wherein said material is a wing of an aircraft.

21. A device which uses ultrasonic transmissions to detect ice formation on an aircraft by measuring the effect of ice on the strength of said ultrasonic transmissions comprising an acoustic waveguide positioned on the wing of said aircraft and electrically insulated from said wing, ultrasonic transmitter means for sending an ultrasonic signal through said acoustic waveguide and to ultrasonic receiver means, said ultrasonic receiver means detects the intensity of said ultrasonic signal, means for measuring electrically resistance in said waveguide and means for electrically heating said waveguide when ice forms on said waveguide.

22. A device as defined in claim 21, including alarm means for indicating reduced intensity of said ultrasonic signal, said alarm means activating when said ultrasonic signal intensity falls below a predetermined level and said means for electrically heating said waveguide activates when said alarm means activates.

23. A device as defined in claim 21, wherein said waveguide is metallic and has a cross-sectional shape selected from the group consisting of circular, semi-circular and rectangular.

24. A device as defined in claim 21, wherein said ultrasonic transmitter means includes spindle jaws and a spindle jaw nut to attach and detach said waveguide from said ultrasonic transmitter and said ultrasonic transmitter means includes a piezocrystal located adjacent to said spindle jaws.

25. A device as defined in claim 23, wherein said ultrasonic transmitter means includes spindle jaws and a spindle jaw nut to attach and detach said waveguide from said ultrasonic transmitter and said ultrasonic transmitter means includes a piezocrystal located adjacent to said spindle jaws.

26. A device as in claim 22, wherein said alarm and said electrical heating means are deactivated when said ultrasonic receiver means detects an unattenuated ultrasonic signal.

27. A device as in claim 21, wherein said insulating layer is epoxy paint.

28. A device as defined in claim 21, wherein said acoustic waveguide is selected from the group consisting of steel, nickel, magnetostrictive nickel and other low acoustic attenuation metals.

29. A method for detecting ice formation on an aircraft comprising:

(a) placing an acoustic waveguide on the aircraft, said waveguide having a first end and a second end and electrically insulated from said aircraft;

(b) connecting ultrasonic transmitter means to said first end of said waveguide, said transmitter means capable of sending at least one ultrasonic pulse through said waveguide, the intensity of said ultrasonic pulse being reduced by ice formation on said waveguide;

(c) connecting ultrasonic receiver means to said second end of said waveguide, said receiver means capable of detecting said intensity of said at least one ultrasonic pulse;

(d) connecting waveguide damage detection means to said first end and said second end of said waveguide for detecting electrical resistance through said waveguide; and

(e) activating icing alarm when said receiver means detects said at least one ultrasonic pulse having an intensity which is lower than said intensity of said at least one ultrasonic pulse sent by said transmitter means.

30. A method according to claim 29, including the step of connecting heating means to said waveguide, said heating means controlling the electrical current level in said waveguide.

31. A method according to claim 30, including the step of signaling said heating means to increase said current level in said waveguide to heat said waveguide and melt the ice which has formed on said waveguide when said icing alarm activates.

32. A method according to claim 29, including the step of deactivating said ice alarm when said intensity of said ultrasonic pulse detected by said receiver means is similar to said ultrasonic pulse intensity produced by said transmitter means.

33. A method according to claim 31, including the step of deactivating said ice alarm when said intensity of said ultrasonic pulse detected by said receiver means is similar to said ultrasonic pulse intensity produced by said transmitter means.

34. A method according to claim 33, including the step of signaling said heating means to reduce said current level in said waveguide when said ice alarm is deactivated.

35. A method according to claim 32, including the step of measuring the time intervals between said ice alarm activation and ice alarm deactivation for determining the rate of said ice formation on said aircraft.

36. A method according to claim 34, including the step of measuring the time intervals between said ice alarm activation and ice alarm deactivation for determining the rate of said ice formation on said aircraft.

37. A method according to claim 29, including the step of activating a waveguide damage alarm when said waveguide damage detection means detects a high electrical resistance through said waveguide.

38. A method according to claim 36, including the step of activating a waveguide damage alarm when said waveguide damage detection means detects a high electrical resistance through said waveguide.