Fault isolation in an induction motor control system

• US 5,469,351 A
• Filed: 07/05/1994
• Issued: 11/21/1995
• Est. Priority Date: 07/05/1994
• Status: Expired due to Term

• Current Assignee: Siemens VDO Automotive Corporation (Siemens AG)
• Original Assignee: Ford Motor Company
• Inventors: Masrur, Md A., Liang, Feng, Xu, Xingyi
• Primary Examiner(s): Wong, Peter S.
• Assistant Examiner(s): Krishnan, Aditya
• Application Number:
  US08/270,967
• Time in Patent Office: 504 Days
• Field of Search: 361/100, 361/23, 361/31, 361/57, 363/50-51, 363/37, 363/54-58, 363/98, 318/434, 318/803, 318/760-762, 318/414-416, 318/500-501, 318/507, 318/144, 318/158, 318/302, 318/341-342, 307/252 M
• US Class Current: 363/56.02
• CPC Class Codes: H02H 7/0858 by reversing, cycling or reducing the power supply to the motor
• CPC Class Codes: H02H 7/1227 responsive to abnormalities in the output circuit, e.g. short circuit

Abstract

A fault isolation system for a three-phase induction motor drive system includes an inverter to convert direct-current power from a battery into alternating current for the three phases of the motor. The inverter contains six semiconductor switches, two for each phase of the motor, as is conventional in the art of induction motor control. Further, the inverter contains two additional semiconductor switches. These switches form an output connected, via a dummy load in parallel with a third additional semiconductor switch, to the neutral connection of the motor. In the event that any of the six conventional switches in the inverter become short-circuited, the four switches in the other two phases of the inverter as well as the two additional switches are actuated to generate current sufficient to blow a fuse connected in series with the output of the inverter coupled to the short-circuited switch. The motor is thus isolated from the short-circuited switch, preventing the short-circuited switch from totally disabling the motor. An alternative motor drive strategy, such as a two-phase drive strategy, can then be employed.

Claims

1. A fault isolation system comprising:

(a) an inverter comprising;

at least a first and a second phase portion, said first phase portion having a first output and said second phase portion having a second output;

a neutral portion having a third output;

(b) at least a first and a second overcurrent protection means, said first overcurrent protection means coupled in series with said first output and said second overcurrent protection means coupled in series with said second output; and

(c) an electrical load, said electrical load having at least a first phase and a second phase, the number of said phases being equal to the number of said phase portions of said inverter, said first phase of said electrical load coupled to said first output, said second phase of said electrical load coupled to said second output, said electrical load further having a neutral connection, said neutral connection coupled to said third output;

wherein

said inverter further comprises a positive direct-current input and a negative direct-current input;

each said phase portion and said neutral portion of said inverter comprises a first switching means and a second switching means, both said switching means with a first side and a second side, said first side of said first switching means coupled to said positive direct-current input and said first side of said second switching means coupled to said negative direct-current input; and

said second sides of said first switching means and second switching means are coupled together to form said output of said portion of said inverter.

2. A fault isolation system as recited in claim 1, further comprising a dummy electrical load connected between said third output of said inverter and said neutral connection of said electrical load.

3. A fault isolation system as recited in claim 2, further comprising switching means coupled across said dummy electrical load for bypassing said dummy load.

4. A fault isolation system as recited in claim 3, wherein said dummy electrical load has an impedance such that said inverter can induce a current approximately equal to a per-phase rated current of said electrical load in said dummy electrical load.

5. A fault isolation system as recited in claim 4, wherein said at least first and second overcurrent protection means comprise fuses.

6. A fault isolation system as recited in claim 5, wherein the number of said phase portions of said inverter and the number of said phases of said electrical load is three.

7. A fault isolation system as recited in claim 6, wherein said electrical load is a motor.

8. A fault isolation method for isolating a short-circuited switch of an inverter, said inverter having a plurality of phase portions, said short-circuited switch contained within one of said phase portions, each said phase portion having an output coupled to one phase of an electrical load, said inverter further having a neutral portion, said neutral portion having an output coupled to a neutral connection of the electrical load, said method comprising the steps of:

(a) inducing currents in phases of said electrical load coupled to outputs of inverter phase portions not containing said short-circuited switch;

(b) inducing a current at said neutral connection of said electrical load;

(c) continuing to induce said currents in phases of said electrical load and at said neutral connection of said electrical load until the opening of overcurrent protection means coupled in series with the output of the phase portion containing the short-circuited switch.

9. A fault isolation method as recited in claim 8 wherein:

said step of inducing currents in phases of said electrical load comprises the steps of opening a still-operable switch in the inverter phase portion containing said short-circuited switch and controlling inverter switches in inverter phase portions not containing a short-circuited switch; and

said step of inducing a current at said neutral connection of said electrical load comprises controlling inverter switches in said neutral portion of said inverter.

10. A fault isolation method as recited in claim 9 wherein said overcurrent protection means comprises a fuse.

11. A fault isolation method as recited in claim 9 further comprising the step of:

after said overcurrent protection means opens, bypassing a dummy electrical load coupled between said neutral portion of said inverter and said neutral connection of said electrical load.

12. A fault isolation method as recited in claim 11 wherein said currents induced in said phases of said electrical load coupled to outputs of inverter phase portions not containing a short-circuited switch and at said neutral connection are less than or approximately equal to a maximum per-phase operating current of said electrical load.

13. A fault isolation method as recited in claim 12 wherein said overcurrent protection means comprises a fuse.

14. A fault isolation system comprising:

(a) a three-phase motor;

(b) an inverter comprising;

a positive battery input;

a negative battery input;

three phase portions, each said phase portion comprising first switching means and second switching means, a first side of said first switching means coupled to said positive battery input, a first side of said second switching means coupled to said negative battery input, a second side of said first switching means and a second side of said second switching means coupled together to form an output of said phase portion;

a neutral portion, said neutral portion comprising first switching means and second switching means, a first side of said first switching means coupled to said positive battery input, a first side of said second switching means coupled to said negative battery input, a second side of said first switching means and a second side of said second switching means coupled together to form an output of said neutral portion;

(c) three fuses, each fuse coupled at one side to an output of a said phase portion of said inverter and at a second side to a phase of said motor;

(d) a dummy load approximating a per-phase impedance of said motor, said dummy load connected at one side to said neutral output of said inverter and at a second side to a neutral connection of said motor; and

(e) switching means connected across said dummy load for bypassing said dummy load.