Surgical fastening apparatus with locking mechanism

• US 5,470,006 A
• Filed: 08/11/1992
• Issued: 11/28/1995
• Est. Priority Date: 12/06/1990
• Status: Expired due to Term

• Current Assignee: United States Surgical Corporation (Medtronic Plc)
• Original Assignee: United States Surgical Corporation (Medtronic Plc)
• Inventors: Rodak, Daniel P.
• Primary Examiner(s): Rada, Rinaldi I.
• Application Number:
  US07/928,700
• Time in Patent Office: 1,204 Days
• Field of Search: 227/19, 227/8, 227/175, 227/176, 227/178, 227/180, 227/182
• US Class Current: 227/176.1
• CPC Class Codes: A61B 17/072 for applying a row of staples in a single action , e.g. the staples being applied simultaneously
• CPC Class Codes: A61B 2017/07214 Stapler heads
• CPC Class Codes: A61B 2090/0814 Preventing re-use

Abstract

An improved apparatus for applying surgical fasteners to body tissue includes a cartridge containing a plurality of fasteners, an anvil positioned opposite the cartridge, and a locking mechanism to prevent re-approximation of the cartridge towards the anvil after the fasteners are fired and the cartridge is withdrawn from the anvil.

Claims

1. A surgical fastener applying apparatus which comprises:

a) a cartridge for holding a plurality of surgical fasteners;

b) means responsive to application of a fastener driving force for substantially simultaneously ejecting surgical fasteners from said cartridge;

c) approximation blocking means for blocking approximation of said cartridge from a proximal position to a distal position; and

d) a locking member supported within said cartridge, said locking member mounted for movement in response to application of said fastener driving force into engagement with said approximation blocking means only after fastener driving force into engagement with said approximation blocking means only after said surgical fasteners have been ejected from said cartridge to prevent reapproximation of the cartridge, said locking member including a generally cylindrical shaft portion.

2. The apparatus of claim 1, wherein said approximation blocking means comprises a member having first and second slots defined therein, and said locking member includes a slot engaging rod mounted for movement between a first position for sliding into said first slot of said approximation blocking means and a second position for sliding into said second slot of said approximation blocking means.

3. The apparatus of claim 2, wherein said second slot includes a wall surface for blocking distal movement of said slot engaging rod.

4. The apparatus of claim 2, wherein said locking member is pivotally mounted within the cartridge.

5. The apparatus of claim 2, further comprising means for biasing said locking member to said second position, and restraining means for preventing said locking member from moving to said second position, said restraining means being movable to a non-restraining position.

6. The apparatus of claim 5, wherein said means for biasing the locking member to said second position comprises a torsion spring.

7. The apparatus of claim 5, wherein said restraining means comprises a pusher bar one end of which contacts and blocks the locking member, said pusher bar being movable responsive to a fastener driving force applied thereto to move to a non-restraining position.

8. The apparatus of claim 5, wherein said means for biasing said locking member to said second position comprises a helical compression spring.

9. The apparatus of claim 8, wherein said helical compression spring is disposed around said locking member.

10. The apparatus of claim 1, wherein said cartridge is removable and replaceable.

11. The apparatus of claim 1, wherein said approximation blocking means comprises a surface for blocking distal movement of the locking member.

12. The apparatus of claim 1, wherein said fasteners comprise metal staples.

13. The apparatus of claim 1, wherein said fasteners comprise two-part fasteners fabricated from bioabsorbable polymer, said two-part fasteners comprising a fastener portion and a retainer portion.

14. The apparatus of claim 13, wherein said bioabsorbable polymer is selected from the group consisting of polyglycolide, polylactide, and glycolide/lactide copolymer.

15. The apparatus of claim 1, wherein said generally cylindrical shaft portion is movable from a first position to a second position wherein it is engageable with a blocking surface associated with said approximation blocking means.

16. The apparatus of claim 15, wherein said cartridge includes means for biasing said locking member to said second position, and restraining means for preventing said locking member from moving to said second position.

17. The apparatus of claim 16, wherein said restraining means is movable from an initial position to a non-restraining position.

18. The apparatus of claim 17, wherein said restraining means comprises a resilient member having means to releasably engage one of two end portions of said locking member, said resilient member being movable to said non-restraining position in response to application of a fastener driving force.

19. The apparatus of claim 18, wherein said locking member comprises a cylindrical shaft having a circumferential groove at said one end portion.

20. The apparatus of claim 19, wherein said means to releasably engage said one end portion of the locking member comprises an aperture in said resilient member having a relatively narrow portion and a relatively wide portion, said narrow portion having a width less than the diameter of said locking member but of sufficient width to engage the locking member at said groove, and said wide portion of the aperture having a greater size than the diameter of the locking member so as to allow said locking member to pass therethrough.

21. The apparatus of claim 20, wherein the cartridge includes an aperture for permitting passage of the other of the two end portions of the locking member to a position wherein it is engageable with the approximation blocking means.

22. The apparatus of claim 16, wherein said restraining means comprises a pusher bar, one end of which contacts and blocks said locking member, said pusher bar being movable in response to fastener driving force applied thereto to move said pusher bar to a non-restraining position.

23. The apparatus of claim 22, wherein said restraining means further comprises a resilient member having means to releasably engage one of two end portions of said locking member, said resilient member being movable to said non-restraining position in response to application of fastener driving force.

24. The apparatus of claim 16, wherein said locking member is pivotally mounted within said cartridge and said means for biasing said locking member to said second position comprises a torsion spring.

25. The apparatus of claim 16, wherein said locking member is slidably mounted within said cartridge and said means for biasing said locking member to said second position comprises a helical compression spring.

26. The apparatus of claim 1, wherein at least a portion of said locking member extends beyond the periphery of said cartridge for engaging said approximation blocking means when said locking member is moved into said second position.

27. A surgical stapler comprising:

an anvil frame elongate in a longitudinal direction and including anvil surfaces in a plane generally perpendicular to the longitudinal direction;

a cartridge assembly movable relative to the anvil frame between an open position with the cartridge assembly spaced from the anvil surfaces and a closed position with the cartridge assembly and the anvil surfaces in closely spaced relationship, said cartridge assembly including a cartridge housing containing a plurality of staples disposed in at least one row positioned in opposition to the anvil surfaces, and a pusher plate for pressing the staples within the cartridge housing against the anvil surfaces to engage and close the staples in tissue between the cartridge housing and the anvil surfaces, said pusher plate being movable relative to the cartridge housing between pre-fired and fired positions; and

means for preventing the cartridge assembly from moving from the open to the closed position when the stapler is loaded with a cartridge housing having a pusher plate in a fired position, said means for preventing said cartridge assembly from moving from said open to said closed positions including a first retention aperture and a second safety aperture opening into the surface of the anvil frame for engagement with a locking pin, said locking pin supported within said cartridge assembly and mounted for movement between a first position engaged with said first retention aperture to afford free movement of the cartridge assembly between the open and closed positions, and a second blocking position engaged with said second safety aperture to prevent movement of the cartridge assembly from said open to said closed position, and a biasing mechanism for urging the locking pin toward the blocking position.

28. A surgical stapler according to claim 27, wherein the biasing mechanism comprises a coil spring having a first end connected to the second end of the locking pin and a second end connected to the bottom surface of the safety aperture.