Color sensor system using a secondary light receiver

• US 5,471,052 A
• Filed: 10/25/1993
• Issued: 11/28/1995
• Est. Priority Date: 10/25/1993
• Status: Expired due to Fees

• Current Assignee: Camp Inc.
• Original Assignee: Eaton Corp. (Wisconsin) (Eaton Corporation PLC.)
• Inventors: Ryczek, Lawrence J.
• Primary Examiner(s): Sikes, William L.
• Assistant Examiner(s): Abraham, Fetsum
• Application Number:
  US08/140,837
• Time in Patent Office: 764 Days
• Field of Search: 250/223 R, 250/214 C, 250/214 R, 250/205, 250/226, 250/227, 250/227.11, 250/227.21
• US Class Current: 250/226
• CPC Class Codes: G01J 1/32 adapted for automatic variation of the measured or reference value regulation of light intensity G05D25/00
• CPC Class Codes: G01J 3/02 Details
• CPC Class Codes: G01J 3/0218 using optical fibers
• CPC Class Codes: G01J 3/50 using electric radiation detectors
• CPC Class Codes: G01J 3/501 Colorimeters using spectrally-selective light sources, e.g. LEDs

Abstract

A system for photoelectrically sensing the color of an object includes two or more light sources having different characteristic ranges of chromaticity and one primary photosensitive element which receives light from the light sources after it has reflected off of the target object and a secondary photosensitive element which receives light from the light sources prior to reflection off of the target. A divider element divides the output of the primary photosensitive element by the output of the secondary photosensitive element to automatically align the signal representative of the color of the object for variation in the light power output of the light sources. In an alternate embodiment, the output of the secondary photosensitive receiver is used as a closed loop feedback signal to regulate the light power output of the light sources.

Claims

1. A photoelectric color sensor comprising:

at least two light sources disposed in a fixed array directed toward an optical transmission device having a primary path for transmitting light from said light sources to an object whose color is to be measured and a secondary path, each of said light sources operable to generate emitted light having a limited characteristic range of chromaticity differing from the characterization range of chromaticity of each other light source;

a primary photosensitive receiver positioned to receive said emitted light reflected from an object whose color is to be measured;

a secondary photosensitive receiver positioned to receive a portion of said emitted light transmitted from said light sources through said secondary path;

said secondary photosensitive receiver generating an output signal representing the level of said emitted light;

a control circuit connected between said secondary photosensitive receiver and said light sources for controlling the light energy emitted by said light sources, said control conduit having a level comparator electrically connected to said secondary photosensitive receiver for comparing said output signal to a reference level and controlling a current driver for powering said light sources to produce a level of emitted light according to said reference level

logic means in circuit with said light sources and said primary photosensitive receiver operative to sequentially energize said light sources and to receive resultant sample signals from said primary photosensitive receiver in response to each said light source energization, said logic means being further operative to generate a resultant signal as a function of said sample signals, to compare said resultant signal with a predetermined reference standard and generate a condition output signal when the difference between said resultant signal and reference standard exceeds a tolerance limit, wherein said reference standard has been established during an earlier test mode operation of said logic means in which a standard color mode operation of said logic means in which sensing region and sequentially illuminated by said light sources, said reference standard and said resultant signal comprising a respective single signal for each said characteristic range of chromaticity.

2. The photoelectric color sensor of claim 1, wherein said optical transmission device is a fiberoptic cable.

3. The photoelectric color sensor of claim 2, wherein said fiberoptic cable is bifurcated to form said primary path and said secondary path.

4. The photoelectric color sensor of claim 3, wherein said autozero signal is generated by a microprocessor.

5. The photoelectric color sensor of claim 1, wherein said control circuit further comprises:

an amplifier means electrically connected to said secondary photosensitive receiver and to said level comparator.

6. The photoelectric color sensor of claim 5, wherein said light sources are light emitting diodes.

7. The photoelectric color sensor of claim 6, wherein said reference signal source is a microcontroller where said microcontroller generates a switching signal which is electrically connected to a light emitting diode driver switch which is in turn electrically connected to said light sources for switching said light sources on and off.

8. The photoelectric color sensor of claim 7, wherein said light emitting diodes emit light at a peak wavelength of approximately 605 nanometers, and at a peak wavelength of approximately 555 nanometers and at a peak wavelength of approximately 470 nanometers.

9. The photoelectric color sensor of claim 1 wherein said primary photosensitive receivers and said secondary photosensitive receivers are of the type using a PIN photodiode.

10. A photoelectric color sensor comprising:

at least light sources disposed in a fixed array directed toward an optical transmission device having a primary path for transmitting light from said light sources to an object whose color is to be measured and a secondary path, each of said light sources operable to emit light having a limited characteristic range of chromaticity differing from the characterization range of chromaticity of each other light source;

a primary photosensitive receiver positioned to receive reflected light from said object whose color is to be measured, said primary photosensitive receiver generating a primary signal according to a level of said reflected light;

a secondary photosensitive receiver positioned to receive said light transmitted from said light sources through said secondary path, said secondary photosensitive receiver generating a secondary signal according to a level of said light transmitted through said secondary path;

means for dividing said primary signal from said primary photosensitive receiver by said secondary signal from said secondary photosensitive receiver the result being transmitted to a microprocessor for use in calculation of the color of said object whose color is to be measured.

11. The photoelectric color sensor of claim 10, wherein said optical transmission device is a fiberoptic cable bifurcated to form said primary path and said secondary path.

12. The photoelectric color sensor of claim 10, wherein said signal from said primary photosensitive receiver and said signal from said secondary photosensitive receiver are amplified and manipulated prior to connection to said divider means.

13. The photoelectric color sensor of claim 10, wherein said light sources are light emitting diodes.

14. The photoelectric color sensor of claim 13, wherein an autozero signal is added to said signal from said secondary photosensitive receiver when said light sources are not energized.

15. The photoelectric color sensor of claim 13, wherein said light emitting diodes are powered by a current driver and switched on and off by a light emitting diode driver switch connected and controlled by a microprocessor.

16. The photoelectric color sensor of claim 10, wherein an output of said divider is connected to a microprocessor for color interpretation.

17. A method of measuring the color of an object comprising:

providing at least two light sources disposed in a fixed array directed toward an optical transmission device having a primary path for transmitting light from said light sources to an object whose color is to be measured and a secondary path, each of said light sources operable to emit light having a limited characteristic range of chromaticity;

providing a primary photosensitive receiver positioned to receive reflected light from said object whose color is to be measured for generating a primary signal indicative of a level of said reflected light;

providing a secondary photosensitive receiver positioned to receive light from said secondary path for generating a secondary signal indicative of a level of light transmitted along said secondary path;

providing a microprocessor for calculation of the color of said object dependent on said primary signal and said secondary signal;

energizing at least one of said light sources having a selected chromaticity;

dividing said primary signal by said secondary signal to obtain a resultant; and

transmitting said resultant to said microprocessor for calculation of a level of color.

18. A method of measuring the color of an object comprising:

providing at least two light sources disposed in a fixed array directed toward an optical transmission device having a primary path for transmitting light from said light sources to an object whose color is to be measured and a secondary path, each of said light sources operable to emit light having a limited characteristic range of chromaticity;

providing a primary photosensitive receiver positioned to receive reflected light from said object whose color is to be measured for generating a primary signal indicative of a level of said reflected light;

providing a secondary photosensitive receiver positioned to receive light from said secondary path for generating a secondary signal indicative of a level of light transmitted along said secondary path;

providing a microprocessor for calculation of the color of said object dependent on said primary signal and said secondary signal;

providing a current driver to power said light sources;

providing a level comparator connected to said secondary photosensitive receiver and to said current driver;

energizing at least one of said light sources having a selected chromaticity;

comparing said secondary signal to said reference power signal and transmitting a resultant to said current driver;

adjusting the output of said current driver according to said resultant to control the level of light transmission from said light sources; and

transmitting said primary signal to said microprocessor for calculation of the color of said object.