Rechargeable light curing apparatus

• US 5,471,129 A
• Filed: 04/02/1993
• Issued: 11/28/1995
• Est. Priority Date: 04/03/1992
• Status: Expired due to Term

• Current Assignee: Ivoclar AG
• Original Assignee: Ivoclar AG
• Inventors: Mann, Roland
• Primary Examiner(s): Wong, Peter S.
• Assistant Examiner(s): TSO, EDWARD H
• Application Number:
  US08/042,021
• Time in Patent Office: 970 Days
• Field of Search: 320/2, 320/21, 320/14, 320/13, 320/22, 320/35-36, 320/48, 433/29, 433/114, 433/141, 433/229, 250/503.1, 250/504 R, 250/504 H
• US Class Current: 340/636.1
• CPC Class Codes: A61C 19/004 Hand-held apparatus, e.g. guns
• CPC Class Codes: A61C 2204/002 using batteries
• CPC Class Codes: G01R 31/3646 for indicating electrical conditions or variables, e.g. visual or audible indicators
• CPC Class Codes: G01R 31/3648 comprising digital calculation means, e.g. for performing an algorithm
• CPC Class Codes: H02J 7/0042 characterised by the mechanical construction
• CPC Class Codes: H02J 7/0048 Detection of remaining charge capacity or state of charge [SOC]
• CPC Class Codes: Y10S 320/21 State of charge of battery

Abstract

A rechargeable light curing apparatus having at least one hand-operated device with a handle and an on/off switch and a recharging unit to which said hand operated device can be mechanically and electrically coupled. The hand-operated device has a battery pack with at least one accumulator and an electrical contact for recharging the battery pack. A lamp is connected to the battery pack and emits light at a defined light emission state when switched on by the on/off switch. Light conducting elements are positioned in the vicinity of the lamp for receiving and conducting the emitted light. A capacity measuring circuit is connected between the battery pack and the lamp for determining a remaining operating period of the battery pack before a recharging of the battery pack is required.

Claims

1. A rechargeable light curing apparatus in combination with a recharging unit, wherein said rechargeable light curing apparatus comprises:

at least one hand-operated device with a handle and an on/off switch comprising;

a) a battery pack with at least one accumulator;

b) an electrical contact for recharging said battery pack;

c) a lamp, connected to said battery pack, for emitting light at a defined light emission state when switched on by said on/off switch;

d) light conducting elements positioned in the vicinity of said lamp for receiving and conducting the emitted light;

e) a capacity measuring circuit connected between said battery pack and said lamp for determining a remaining operating period of said battery pack remaining before a recharging of said battery pack is required; and

wherein

said recharging unit is detachably connected to said hand-operated device, wherein, when said hand-operated device is inserted into said recharging unit, a quick recharging mode is switched on, said recharging unit comprising a control unit for switching from said quick recharging mode to a charge maintaining mode, wherein in said quick recharging mode a pulsed recharging current is used having a characteristic curve adapted to the charge level of said battery pack, and wherein intervals between two pulses of said pulsed recharging current, a terminal voltage, corresponding to the charging level of said battery pack, to be measured during a respective interval is prepared.

2. A rechargeable light curing apparatus according to claim 1, wherein said hand-operated device further comprises a control unit for turning off said hand-operated device when said remaining operating period corresponding to a minimum capacity is exhausted, and wherein, for determining said remaining operating period, said defined light emission state is defined as light above a predetermined threshold intensity, with the light emitted by said lamp depending on the capacity of said battery pack.

3. A rechargeable light curing apparatus according to claim 2, wherein said control unit comprises a means for comparing said remaining operating period to a value of a maximum required lamp lighting period per operating cycle and turns off said hand-operated device when said remaining operating period falls below said value of a maximum required lamp lighting period per operating cycle of said hand-operated device.

4. A rechargeable light curing apparatus according to claim 2, wherein said control unit furthermore controls said lamp of said hand-operated device, and wherein said on/off switch comprises a keying circuit for generating a control signal to be sent to said control unit for alternately switching on and off said lamp.

5. A rechargeable light curing apparatus according to claim 1, wherein said hand-operated device further comprises a means for detecting aging of said battery pack and a compensation circuit for dynamically reducing said remaining operating period as a function of aging of said battery pack.

6. A rechargeable light curing apparatus according to claim 1, further comprising a means for generating acoustic signals, wherein, when said hand-operated device is switched on, an acoustic signal is generated by said means for generating acoustic signals after a time interval of 5 to 30 seconds for indicating the lapse of a preset required light emitting period.

7. A rechargeable light curing apparatus according to claim 6, wherein said acoustic signal is generated after 20 seconds.

8. A rechargeable light curing apparatus according to claim 1, further comprising a safety switch, wherein said hand-operated device further comprises a temperature sensor for controlling a safety switching off of said lamp with said safety switch when a measured temperature exceeds a preset temperature limit.

9. A rechargeable light curing apparatus according to claim 1, further comprising a safety switch, wherein said hand-operated device further comprises a temperature sensor thermally coupled to said battery pack for switching off said hand-operated device with said safety switch when said battery pack exceeds a preset temperature limit.

10. A rechargeable light curing apparatus according to claim 9, wherein said temperature limit is 60°

C.

11. A rechargeable light curing apparatus according to claim 1, wherein said capacity measuring circuit comprises a capacity display for displaying said remaining operating period of said battery pack.

12. A rechargeable light curing apparatus according to claim 11, further comprising a means for measuring the discharging current, wherein said capacity display, controlled by said capacity measuring circuit, displays aging of said battery pack to thereby indicate need for a rejuvenating recharging mode, when the discharging current decreases at a preset fast rate.

13. A rechargeable light curing apparatus according to claim 1, wherein said hand-operated device further comprises a compensation circuit for compensating the memory effect.

14. A rechargeable light curing apparatus according to claim 13, wherein said compensation circuit allows for a quick discharge of said battery pack.

15. A rechargeable light curing apparatus according to claim 1, wherein said hand-operated device is mechanically coupled to said recharging unit.

16. A rechargeable light curing apparatus according to claim 15, wherein said recharging unit has a first recess for receiving and mechanically coupling said hand-operated device.

17. A rechargeable light curing apparatus according to claim 16, wherein said recess has an electric contact for electrically contacting said hand-operated device and is shaped to correspond to the shape of said handle of said hand-operated device, said recess having a depth for accommodating said handle such that due to the weight of said hand-operated device the electrical contacting between said recharging unit and said hand-operated device is ensured.

18. A rechargeable light curing apparatus according to claim 17, comprising a second one of said hand-operated devices, and wherein said recharging unit further comprises a second recess, identical to said first recess, and a top surface, with both said recesses located in said top surface and each receiving one of said hand-operated devices.

19. A rechargeable light curing apparatus according to claim 18, said recharging unit further comprising a priority control circuit for sequentially recharging said hand-operated devices as a function of an order of insertion of said hand-operated devices into said recesses.

20. A rechargeable light curing apparatus according to claim 1, wherein said recharging unit has smooth surfaces free of venting slots and a metallic bottom plate as a cooling surface.

21. A rechargeable light curing apparatus according to claim 1, wherein said recharging unit has a recharging level sensor for switching between a plurality of recharging modes before switching to said charge maintaining mode, said recharging modes stepped between an initial one of said recharging modes, for a low charging level of said hand-operated device, having a high recharging current and a final one of said recharging modes, for a high charging level of said hand-operated device, having a low recharging current.

22. A rechargeable light curing apparatus according to claim 1, wherein in intervals between two pulses of said pulsed recharging current a short discharging current is applied for compensating the effect of recharging.

23. A rechargeable light curing apparatus according to claim 22, wherein said measured terminal voltage of said battery pack terminates the respective recharging mode and strongly reduces the recharging current.

24. A rechargeable light curing apparatus according to claim 1, wherein a total recharging time for said battery pack when empty is less than 15 minutes, and wherein for a partially charged battery pack a discharging time, corresponding to the available operating time of said hand-operated device, is longer than a corresponding partial recharging time.

25. A rechargeable light curing apparatus according to claim 24, wherein said total recharging time is less than 10 minutes.

26. A rechargeable light curing apparatus according to claim 1, wherein said recharging unit has a rejuvenating recharging mode that is activated when the capacity of said battery pack decreases, wherein in said rejuvenating mode said battery pack is, optionally multiple times, completely discharged and immediately thereafter completely recharged.

27. A rechargeable light curing apparatus according to claim 26, wherein with said capacity measuring circuit of said hand-operated device said rejuvenating recharging mode is activated.

28. A rechargeable light curing apparatus comprising:

at least one hand-operated device with a handle and an on/off switch comprising;

a) a battery pack with at least one accumulator;

b) an electrical contact for recharging said battery pack;

c) a lamp, connected to said battery pack, for emitting light at a defined light emission state when switched on by said on/off switch;

d) light conducting elements positioned in the vicinity of said lamp for receiving and conducting the emitted light;

e) a capacity measuring circuit connected between said battery pack and said lamp for determining a remaining operating period of said battery pack remaining before a recharging of said battery pack is required;

f) a means for generating acoustic signals;

wherein, when said hand-operated device is switched on, an acoustic signal is generated by said means for generating acoustic signals after a time interval of 5 to 30 seconds for indicating the lapse of a preset required light emitting period; and

wherein said acoustic signal is repeated after a repeated lapse of the preset required light emitting period as many times as the preset required light emitting period has elapsed.

29. A rechargeable light curing apparatus comprising:

at least one hand-operated device with a handle and an on/off switch comprising;

a) a battery pack with at least one accumulator;

b) an electrical contact for recharging said battery pack;

c) a lamp, connected to said battery pack, for emitting light at a defined light emission state when switched on by said on/off switch;

d) light conducting elements positioned in the vicinity of said lamp for receiving and conducting the emitted light;

e) a capacity measuring circuit connected between said battery pack and said lamp for determining a remaining operating period of said battery pack remaining before a recharging of said battery pack is required;

f) a means for gradually increasing voltage; and

wherein upon switching on said lamp with said on/off switch the voltage supplied to said lamp is gradually increased within an initial interval of 0.5 to 3 seconds.

30. A rechargeable light curing apparatus according to claim 29, wherein said initial interval is between 1 and 2 seconds.

31. A rechargeable light curing apparatus comprising:

at least one hand-operated device with a handle and an on/off switch comprising;

a) a battery pack with at least one accumulator;

b) an electrical contact for recharging said battery pack;

c) a lamp, connected to said battery pack, for emitting light at a defined light emission state when switched on by said on/off switch;

d) light conducting elements positioned in the vicinity of said lamp for receiving and conducting the emitted light;

e) a capacity measuring circuit connected between said batten pack and said lamp for determining a remaining operating period of said battery pack remaining before a recharging of said battery pack is required; and

wherein said hand-operated device further comprises a cooling fan with a temperature sensor for said lamp and a switch for switching on said cooling fan, said cooling fan switched on simultaneously with said lamp, said temperature sensor controlling the operating duration of said cooling fan after said lamp has been switched off.

32. A rechargeable light curing apparatus according to claim 31, further comprising a safety switch, wherein said temperature sensor controls a safety switching off of said lamp with said safety switch when a measured temperature exceeds a preset temperature limit.