Starter

• US 5,471,890 A
• Filed: 02/22/1995
• Issued: 12/05/1995
• Est. Priority Date: 09/19/1994
• Status: Expired due to Term

• Current Assignee: Nippondenso Co., Ltd. (DENSO Corporation)
• Original Assignee: Nippondenso Co., Ltd. (DENSO Corporation)
• Inventors: Murata, Mitsuhiro, Hayashi, Nobuyuki, Shiga, Tsutomu, Nagao, Yasuhiro, Ohmi, Masanori
• Primary Examiner(s): Marmor, Charles A.
• Assistant Examiner(s): GRABOW, TROY E
• Application Number:
  US08/392,195
• Time in Patent Office: 286 Days
• Field of Search: 74/7 E, 475/263, 475/267, 475/318, 192/45, 188/82.84
• US Class Current: 74/7.00E
• CPC Class Codes: F02N 15/023 of the overrunning type
• CPC Class Codes: F16D 2041/0646 the intermediate coupling members moving between recesses in an inner race and recesses in an outer race
• CPC Class Codes: F16D 41/064 the intermediate members wedging by rolling and having a circular cross-section, e.g. balls F16D41/061 takes precedence
• CPC Class Codes: Y10T 74/137 Reduction gearing

Abstract

A starter with an improved overrunning clutch for automotive use. The overrunning clutch has a clutch outer integrally formed with an internal gear of a planetary gear speed reduction mechanism driven by a starter motor, a clutch inner integrally formed with a center bracket which supports a drive shaft rotatably therethrough and rollers interposed between cylindrical portions of the clutch outer and the clutch inner. On the inner circumference of the clutch outer, roller storage portion is formed to extend radially circumferentially so that the roller is fully stored therein at the time of overrunning.

Claims

1. A starter comprising:

a starter motor having an armature shaft;

a drive shaft coaxial with said armature shaft;

a sun gear formed on an outer circumference of said armature shaft;

planetary gears set on one end of said drive shaft and engaged with said sun gear;

a speed reduction mechanism having an internal gear engaged with said planetary gears; and

an overrunning clutch having a first cylinder portion disposed on said internal gear and extending in an axial direction, a second cylinder portion acting as a fixing side and set with a predetermined clearance relative to an inner circumference of said first cylinder portion, and a roller stored in a storage portion formed on said inner circumference of said first cylinder so that said roller does not contact an outer circumference of said second cylinder portion when said roller is stored in said storage portion.

2. The starter according to claim 1, wherein said second cylinder portion has a groove portion on said outer circumference thereof in which only a part of said roller fits.

3. The starter according to claim 2, wherein said groove portion has a greater quantity of grooves than said storage portion.

4. The starter according to claim 2 wherein a surface of said groove portion that fits said roller has a curvature radius approximately the same as the radius of said roller.

5. The starter according to claim 1, wherein said internal gear and said first cylinder portion are integrally formed of resin or nonferrous metal material.

6. The starter according to claim 1, wherein said second cylinder portion is integrally formed with a center bracket which rotatably supports said drive shaft and covers said gear reduction mechanism.

7. The starter according to claim 1, wherein a large diameter portion is formed at one end of said drive shaft to rotatably support said planetary gears thereon, and wherein said second cylinder portion at least partly overlap with an outer circumference of said large diameter portion.

8. A starter for a vehicle comprising:

a housing;

a starter motor coupled with said housing and having an armature shaft formed with a sun gear thereon;

a drive shaft supported in said housing coaxially with said armature shaft;

a gear mechanism having a plurality of planetary gears rotatably supported by said drive shaft and engaged with said sun gear, said mechanism further having an outer cylindrical portion formed with an internal gear engaged with said planetary gears at a first inner circumference thereof and formed with a roller storage portion at a second inner circumference thereof which is axially adjacent to said first inner circumference;

an inner cylindrical portion fixedly supported in said housing coaxially with said outer cylindrical portion formed with a roller groove at an outer circumference thereof to face said roller storage portion; and

a roller interposed between said outer cylindrical portion and said inner cylindrical portion for engaging and disengaging said outer cylindrical portion with and from said inner cylindrical portion, respectively, said roller storage portion and said roller groove being shaped to move said roller fully into said roller storage portion when said drive shaft overruns relative to said armature shaft.