Document sorting workstation and method

• US 5,472,097 A
• Filed: 10/01/1993
• Issued: 12/05/1995
• Est. Priority Date: 10/01/1993
• Status: Expired due to Fees

• Current Assignee: John Villachica
• Original Assignee: John Villachica
• Inventors: Villachica, John
• Primary Examiner(s): Dayoan, D. Glenn
• Application Number:
  US08/131,095
• Time in Patent Office: 795 Days
• Field of Search: 209/44.4, 209/584, 209/703, 209/702, 209/900, 209/942, 209/546, 209/547, 209/548, 209/549, 209/911
• US Class Current: 209/546
• CPC Class Codes: B07C 7/00 Sorting by hand only e.g. of mail
• CPC Class Codes: Y10S 209/90 Sorting flat-type mail
• CPC Class Codes: Y10S 209/911 Feed means supporting or guiding item moving under influence of gravity
• CPC Class Codes: Y10S 209/942 Operator selects destination of item

Abstract

A document or package sorting workstation (10), ergonomically designed to maximize manual or machine-assisted sorting efficiencies and throughput, while minimizing or eliminating opportunities for losses or mis-sorts and improved methods for sorting documents and packages. The workstation (10) is made of an upper workstation (32) which is an inclined chute (14) with dividers (12) placed parallel to flow of documents or packages, and front stop (29); a lower workstation (28) having a support frame and receptacle for bag holder (24); a bag holder (24) having supporting frames and a glider (22); an accessory holder (30); and a loading shelf (16).

Claims

1. A work station device for sorting documents comprising:

a) a sorting surface of sufficient size to be used by a human during a document sorting operation, constructed from rigid materials, said sorting surface being an inclined planar surface with the sorting surface at the back of the work station being higher than the front where the human performs the document sorting operation,

b) a plurality of rigid dividers positioned perpendicular to said inclined planar surface, said dividers being affixed to the sorting surface such that no voids or cavities are present into which said documents could fall or lodge.

c) a support frame for holding said sorting surface at a height convenient for a human performing a document sort,

d) a horizontally sliding glider engaged to an guide for receiving said glider, said guide affixed to said support frame beneath said sorting surface, wherein said glider provides a holder for holding containers into which said documents are placed, and

e) a front stop affixed to the work station where the document sorting operation is performed so as to confine the documents for sorting to the sorting surface.

2. The work station of claim 1 wherein said sorting surface is constructed of high-density polyethylene or other plastic.

3. The work station of claim 1 wherein said sorting surface is of a color generally contrasting with the color of said objects being sorted.

4. The work station of claim 1 wherein said horizontally sliding means possesses a rigid surface and holding means for said holding containers.

5. The work station of claim 1 further including an attached shelf onto which can be placed containers of said objects for unloading onto said sorting surface.

6. The work station of claim 1 comprising three of said dividers to define two areas of said sorting surface for use by only one human sorter per area.

7. The work station of claim 1 further including one or more attached holding means to contain tools and supplies useful during a sorting operation, said holding means attached to a surface of a perpendicular divider that is exterior to the document sort area and proximate to the front of the work station where the human performs the document sorting operation.

8. The work station of claim 7 wherein said holding means includes means for holding a computer or machine scanner.

9. The workstation of claim 1, wherein the sorting surface is inclined at least about 14°

from horizontal.

10. A method of manually sorting documents comprising the steps of:

a) sorting said documents into a group by destination,

b) programming a computer or machine scanner for a single document destination and to alarm the user if a document has been incorrectly sorted,

c) scanning said sorted documents with said computer or machine scanner, and

d) removing any incorrectly sorted documents identified by said alarm from said group.

11. The method of claim 10, wherein the scanner is a courier computer scanner.

12. The method of claim 10, wherein one computer or scanner programmed for a single document destination is used for a sorting workstation.