Limb brace with adjustable hydraulic resistance unit

• US 5,472,412 A
• Filed: 04/05/1994
• Issued: 12/05/1995
• Est. Priority Date: 04/05/1994
• Status: Expired due to Term

• Current Assignee: Ossur hf
• Original Assignee: Mauch Laboratories, Inc.
• Inventors: Knoth, Donald E.
• Primary Examiner(s): Dvorak, Linda C. M.
• Assistant Examiner(s): LEWIS, KIM M
• Application Number:
  US08/222,878
• Time in Patent Office: 609 Days
• Field of Search: 602/16, 602/20, 602/23, 602/26, 623/46, 482/111, 482/112, 482/113
• US Class Current: 602/26
• CPC Class Codes: A61F 2005/0167 adjustable
• CPC Class Codes: A61F 5/0123 for the knees A61F5/0106 takes precedence
• CPC Class Codes: Y10T 428/24107 including mechanically interengaged strands, strand-portions or strand-like strips
• CPC Class Codes: Y10T 428/24116 Oblique to direction of web

Abstract

An articulated knee brace includes a pair of arms pivotally connected by corresponding pivot pins and gear segments supported by a set of hub plates having holes for receiving adjustable stop pins. The arms are attached by flexible and releasable bands to a person'"'"'s limb on opposite sides of a joint, and one of the arms carries an adjustable hydraulic control unit. The unit includes a tubular housing enclosing a pair of axially spaced pistons rigidly connected by a shaft, and a curved link member connects the pistons to the hub plates eccentrically of the pivot axes. A set of manually rotatable valves are supported by the housing between the pistons and variably control the flow of hydraulic fluid through the valves and between the piston chambers in response to pivoting of the arms for selectively and independently adjusting the resistance to flexion and extension of the brace and limb.

Claims

1. An articulated limb resistance device comprising a hub member, a set of arms projecting outwardly from said hub member, pivot means connecting said arms to said hub member for pivotal movement of said arms relative to each other, a hydraulic resistance unit including a tubular housing mounted on one of said arms, piston means supported within said housing for axial movement, means including a link member connecting said piston means to said hub member eccentrically of the pivot axis of said one arm and means to move said piston means within said housing in response to pivoting said arms, and means including an adjustable control valve supported by said housing for controlling the displacement of hydraulic fluid within said housing in response to movement of said piston means for adjustably selecting the resistance to pivotal movement of said arms.

2. A device as defined in claim 1 wherein said piston means comprise a set of axially spaced pistons supported within said housing for axial movement, and said control valve is positioned within said housing between said pistons to restrict the displacement of fluid within said housing between said pistons.

3. A device as defined in claim 1 wherein said piston means comprise a set of axially spaced pistons supported within said control housing for axial movement, and said valve includes a disk-like valve member rotatably supported by said housing between said pistons and defining a circumferentially extending tapered flow passage for selecting the flow rate of the hydraulic fluid between said pistons and through said passage in response to rotation of said valve member.

4. A device as defined in claim 1 and including a set of gear sections connecting said arms together adjacent said hub member, said arms are supported by said hub member for pivotal movement on two parallel spaced axes, and said link member is connected to said hub member eccentrically of said two axes.

5. A device as defined in claim 1 wherein said piston means comprise a set of axially spaced pistons supported within said housing for axial movement, and means including a plurality of independently adjustable said control valves rotatably supported by said housing between said pistons for controlling the displacement of hydraulic fluid within said housing.

6. An articulated limb resistance device comprising a hub, a set of arms projecting outwardly from said hub, pivot means connecting said arms to said hub for pivotal movement of said arms relative to each other, attachment members for releasably attaching said arms to a person'"'"'s limb on opposite sides of a joint within the limb, a hydraulic resistance unit including a tubular housing mounted on one of said arms, a set of axially spaced pistons supported within said housing for axial movement, an actuator including a link member connecting said pistons to each other and to said hub eccentrically of the pivot axis of said one arm, and means including at least one adjustable control member connected to change the flow of hydraulic fluid within said housing between said pistons for adjustably selecting the resistance to pivotal movement of said arms.

7. A brace as defined in claim 6 wherein said control member comprises at least one disk-like valve member rotatably supported by said housing between said pistons and defining a circumferentially extending tapered flow passage for selecting the flow rate of the hydraulic fluid between said pistons and through said passage.

8. An articulated limb resistance device comprising a hub, a set of arms projecting outwardly from said hub, pivot means connecting said arms to said hub for pivotal movement of said arms relative to each other, attachment members for releasably attaching said arms to a person'"'"'s limb on opposite sides of a joint within the limb, a hydraulic resistance unit mounted on one of said arms and including an actuator connected to resist pivotal movement of said arms, said resistance unit including a set of adjustable valves, and adjustable control members connected to said valves to change the resistance to movement of said actuator and said arms and to provide for independent adjustment of the resistance to flexion and extension of said device.

9. A brace as defined in claim 8 wherein said hydraulic resistance unit includes a tubular housing mounted on one of said arms, said actuator comprises a set of axially spaced pistons supported within said housing for axial movement, a shaft connecting said pistons to each other, and a link member connecting said pistons to said hub eccentrically of the pivot axis of said one arm.

10. An articulated limb brace comprising a hub, a set of arms projecting outwardly from said hub, pivot means connecting said arms to said hub for pivotal movement of said arms relative to each other, attachment members for releasably attaching said arms to a person'"'"'s limb on opposite sides of a joint within the limb, a hydraulic resistance unit including an actuator connected to displace hydraulic fluid within said unit in response to pivotal movement of said arms, a plurality of adjustable valves connected for adjustably controlling tile flow rate of hydraulic fluid displaced within said unit in response to movement of said arms for independently selecting the resistance to flexion and extension of said arms and the limb, and said valves including an on/off valve for selecting between resistance to pivotal movement of said arms and substantially no resistance.

11. A brace as defined in claim 10 wherein said hydraulic resistance unit includes a tubular housing mounted on one of said arms, said actuator comprises a set of axially spaced pistons supported within said housing for axial movement, a shaft connecting said pistons to each other, a link member connecting said pistons to said hub eccentrically of the pivot axis of said one arm, and each of said valves includes a rotatable disk-like valve member positioned within said housing between said pistons.

12. A brace as defined in claim 10 wherein said hydraulic resistance unit includes a tubular housing mounted on one of said arms, said actuator comprises a set of axially spaced pistons supported within said housing for axial movement, and each said valve includes a disk-like valve member rotatably supported by said housing between said pistons and having a radial face defining a circumferentially extending tapered flow passage for selecting the flow rate of the hydraulic fluid between said pistons and through said passage in response to rotation of said valve member.

13. A brace as defined in claim 12 and including a link member connecting said pistons to said hub eccentrically of the pivot axis of each said arm.

14. A brace as defined in claim 10 wherein said attachment members comprises a set of pads connected to at least one of said arms, a set of flexible straps connected to said set of pads, and said straps including means for clamping said set of pads tighter on said one arm in response to tightening of said straps around the limb.