Vacuum packmachine for french fries

• US 5,473,866 A
• Filed: 06/24/1994
• Issued: 12/12/1995
• Est. Priority Date: 12/14/1992
• Status: Expired due to Fees

• Current Assignee: Jr Simplot Company
• Original Assignee: Jr Simplot Company
• Inventors: Bartylla, David M., Kolk, Terry V., Maglecic, Steven C.
• Primary Examiner(s): JOHNSON, LINDA B
• Application Number:
  US08/265,508
• Time in Patent Office: 536 Days
• Field of Search: 53/151, 53/154, 53/148, 53/511, 53/512, 53/525, 53/551, 53/552, 53/544, 53/236, 53/284.7, 53/374.8, 53/502, 53/155, 53/238
• US Class Current: 53/511
• CPC Class Codes: B65B 1/22 by vibration
• CPC Class Codes: B65B 1/32 by weighing check-weighing of filled containers or receptacles B65B1/46
• CPC Class Codes: B65B 19/34 Packaging other rod-shaped articles, e.g. sausages, macaroni, spaghetti, drinking straws, welding electrodes
• CPC Class Codes: B65B 31/045 of Vertical Form-Fill-Seal [VFFS] machines

Abstract

An improved packaging machine is provided for vacuum packing elongated products such as french fries into a succession of sealed bags. The packaging machine includes a weigh station for dropping pre-weighed product charges through a vertical column for product free-fall into a bag at a fill station, with the bag being formed from a sheet of film material drawn downwardly about the column. A divider vane subdivides the vertical column and the fill station into a pair of passages of elongated cross section, whereby the products falling through the column passages are substantially aligned as they fall into the bag. The bag is transferred from the fill station to a settling station, preferably by displacement of the divider vane and fill station. The settling station includes vibratory members to achieve substantial product settling. The bag film material may also be retracted a short stroke through a seal jaw assembly, resulting in stripping and squaring of an open end of the bag. A vacuum is drawn within the bag via vacuum ports formed in the divider vane. The seal jaw assembly then seals the top of the filled bag as well as the bottom of the next bag in succession, and severs the filled bag from the film material. An improved stream-out chute and distribution funnel are also disclosed for delivering the products from the weigh station to the vertical column with product distribution which is substantially uniform across the open area of the free-fall column passages.

Claims

1. A machine for packaging elongated product strips, said machine comprising:

a vertical free-fall column having open upper and lower ends, and at least one internal divider vane extending through said column to subdivide the column interior into a plurality of column passages each having a vertically open area with a relatively narrow width and a comparatively long length in a horizontal plane;

means for positioning an upwardly open product package in the form of a flexible bag at the lower end of said column, said product package having a cross sectional size and shape conforming generally with the cross sectional size and shape of said column;

means for supplying product strips to the upper end of said column for free-fall through said column passages and into the product package at said lower end of said column, whereby the product strips orient during free-fall through said column passages to fill the product package in a substantially aligned array;

means for drawing a substantial vacuum within the package subsequent to filling thereof with product strips, said vacuum drawing means including a vacuum source and at least one vacuum port formed through said divider vane for communicating said vacuum source with the package interior; and

means for closing and sealing the package to maintain the vacuum therein.

2. The machine of claim 1 wherein said plurality of column passages are oriented with the lengths thereof generally in parallel relation.

3. The machine of claim 2 wherein said at least one divider vane subdivides the column interior into a pair of column passages.

4. The machine of claim 2 wherein said column passages have a substantially uniform cross sectional size and shape.

5. The machine of claim 1 wherein said at least one divider vane extends vertically into the interior of the upwardly open package positioned at the lower end of said column, whereby said column passages extend into the package interior, and further including means for separating said package from the lower end of said column upon filling of said package with product strips.

6. The machine of claim 1 wherein said package positioning means comprises means for positioning a succession of product packages at the lower end of said column.

7. The machine of claim 1 further including means for settling the product strips within said bag.

8. The machine of claim 7 wherein said settling means includes vibratory means for settling product strips within said bag prior to closing and sealing thereof.

9. The machine of claim 8 wherein said settling means further includes means for squaring off at least the upper end of said bag prior to closing and sealing thereof.

10. The machine of claim 8 wherein said settling means includes means for squaring off upper and lower ends of said bag prior to closing and sealing thereof.

11. The machine of claim 1 further including means for supplying a flush gas to the bag interior prior to drawing said vacuum.

12. The machine of claim 1 wherein said product strip supplying means includes means for supplying product strip charges of predetermined amounts individually to each of said column passages.

13. The machine of claim 12 wherein said product strip supplying means includes a plurality of stream-out chutes associated respectively with said column passages for providing an elongated flow stream of product strips substantially without strip clustering to each of said column passages.

14. The machine of claim 12 wherein each of said stream-out chutes has a generally spiral configuration defining at least two vertically offset turns.

15. The machine of claim 12 wherein said product strip supplying means further includes distribution means for substantially uniformly distributing each product trip charge across the vertically open area of the column passage associated therewith.

16. The machine of claim 1 wherein said column has a vertical length of at least about twenty inches.

17. A machine for packing elongated product strips, said machine comprising:

a vertical free-fall column having open upper and lower ends, and at least one internal divider vane extending through said column to subdivide said column into a plurality of column passages of generally uniform and generally rectangular cross section each having a relatively narrow width and a comparatively long length in a horizontal plane, said column passages being oriented with the lengths thereof in generally parallel relation;

means for supplying product strips to the upper end of said column in a plurality of strip charges of predetermined and substantially uniform amounts for free-fall of said strip charges respectively through said column passages;

means for positioning a succession of upwardly open product packages in the form of flexible bags at the lower end of said column for filling thereof with said strip charges;

each of said bags cooperating with the lower end of said column to define a bag fill station whereby the product strips free-fall through said column passage to fill the bag at said fill station;

a settling station below said fill station;

means for transferring each bag in succession from said fill station to said settling station, said settling station including means for substantially retaining the shape of the filled bag transferred thereto;

vacuum means for drawing a vacuum within the bag at said settling station, said vacuum means including a vacuum source and at least one vacuum port formed through said divider vane for communicating said vacuum source with the bag interior; and

seal means to close and seal the bag at said settling station while retaining the vacuum drawn therein.

18. The machine of claim 17 wherein said at least one divider vane extends vertically into the interior of the upwardly open package positioned at the lower end of said column, whereby said column passages extend into the package interior, and further including means for separating said package from the lower end of said column upon filling of said package with product strips.

19. A machine for packing elongated product strips, said machine comprising:

a vertical free-fall column having open upper and lower ends, and at least one internal divider vane extending through said column to subdivide said column into a plurality of column passages of generally uniform and generally rectangular cross section each having a relatively narrow width and a comparatively long length in a horizontal plane, said column passages being oriented with the lengths thereof in generally parallel relation; and

means for supplying product strips to the upper end of said column in a plurality of strip charges of predetermined and substantially uniform amounts for free-fall of said strip charges respectively through said column passages;

means for supplying a succession of upwardly open flexible bags formed from an air impervious bag film material to a position generally at the lower end of said column for filling of each of said bags with the strip charges falling through said column;

means for drawing a vacuum within each of said bags subsequent to filling thereof, said vacuum drawing means including a vacuum source coupled to the interior of each filled bag and at least one vacuum port formed in said divider vane; and

means for sealing an upper end portion of each filled bag subsequent to drawing of the vacuum therein.

20. The machine of claim 19 wherein said bag supplying means comprises means for supplying a length of the bag film material in wrapped relation about said column, with opposite marginal edges of the film material generally overlapping, means for longitudinally seaming said overlapping marginal edges to form said film material into a closed loop cross sectional shape about said column, and means for displacing said film material downwardly about said column.

21. The machine of claim 20 wherein said sealing means comprises a seal jaw assembly having a pair of seal jaws for closing upon the film material at a position below said column lower end to close and seal an upper end of each filled bag and further to close and seal a lower end of the next bag in succession, and knife means for severing each filled bag from the next bag in succession.

22. The machine of claim 21 further including a settling station defining a settling chamber for receiving each filled bag at a position below said column lower end and below said seal jaw assembly, said settling station including means for settling product strips within each filled bag prior to closing and sealing of the upper end thereof.

23. The machine of claim 22 further including means for squaring off at least the upper end of each filled bag within said settling chamber prior to closing and sealing thereof.

24. The machine of claim 22 further including means for squaring off upper and lower ends of each filled bag within said settling chamber prior to closing and sealing thereof.

25. The machine of claim 19 further including means for supplying a flush gas through said at least one vacuum port to the bag interior prior to drawing said vacuum.

26. A machine for packing elongated product strips, said machine comprising:

a vertical free-fall column having open upper and lower ends, and a central divider vane extending through said column to subdivide the interior thereof into a separated pair of column passages each having a generally rectangular cross sectional shape with a relatively narrow width dimension and a comparatively substantially longer length dimension in a horizontal plane, said column passages being oriented with their length dimensions generally in parallel relation;

means for supplying an elongated bag-forming film material in wrapped relation about said column with generally overlapping side marginal edges;

means for advancing the film material downwardly generally about said column;

means for longitudinally seaming said film material generally at said side marginal edges to form said film material into a closed loop cross sectional shape;

seal means for closing and sealing said film material at a position spaced a short distance below said column, thereby defining a partially formed and upwardly open bag disposed at said column lower end in open communication with said column passages, said partially formed bag and said column lower end cooperatively defining a bag fill station approximating the desired size and shape of a filled bag; and

means for supplying product strip charges in predetermined amounts respectively to said column passages at the upper end of said column, whereby said product strip charges free-fall through said column passages and orient substantially during said free-fall to fill said partially formed bag at said fill station in substantially aligned array and with a bag size and shape generally conforming to the desired size and shape of a filled bag;

a settling station disposed below said fill station;

said film material advancing means being effective to advance the film material downwardly about said column to displace a filled partially formed bag downwardly from said fill station to said settling station, said settling station including means for substantially retaining the shape of the filled bag advanced thereto from said fill station;

vacuum means for drawing a vacuum within the bag at said settling station, said vacuum means including a vacuum source and at least one vacuum port formed through said divider vane for communicating said vacuum source to the bag at said settling station to draw a vacuum therein;

said seal means being effective to close and seal an upper end of a filled bag subsequent to downward transport thereof from said fill station to said settling station and drawing of the vacuum therein, and further to close and seal a lower end of a successive bag located at said fill station;

said seal means further including cutter means for severing the film material to separate the upper end of a filled bag at said settling station from the lower end of a successive bag at said fill station.

27. The machine of claim 26 wherein said column passages have a uniform cross sectional size and shape, and further wherein said means for supplying the product strip charges provides said charges in predetermined, substantially equal weights.

28. The machine of claim 27 wherein said product strip supplying means includes a plurality of stream-out chutes associated respectively with said column passages for providing an elongated flow stream of product strips substantially without strip clustering to each of said column passages.

29. The machine of claim 28 wherein each of said stream-out chutes has a generally spiral configuration defining at least two vertically offset turns.

30. The machine of claim 27 wherein said product strip supplying means further includes distribution means for substantially uniformly distributing each product strip charge across the vertically open area of the column passage associated therewith.

31. The machine of claim 30 wherein said distribution means comprises a distribution funnel defining a generally rectangular funnel opening disposed generally over a respective one of said column passages, said distribution funnel including at least one convexly curved deflector wall segment for distributing a product charge incident thereon with substantial uniformity across the open area of said funnel opening.

32. The machine of claim 27 further including a plurality of weigh buckets associated with each of said column passages and having product strips supplied thereto, and control means for dumping product strips from selected ones of said weigh buckets to define the product charge supplied to said column passage associated therewith.

33. The machine of claim 26 wherein said divider vane extends at least part-way into said partially formed bag at said fill station during filling of said bag with the product strips.

34. The machine of claim 33 including means for displacing said divider vane downwardly through a short stroke upon downward movement of the partially formed bag from said fill station.

35. The machine of claim 32 wherein said lower end of said column extends at least part-way into said partially formed bag at said fill station during filling of said bag with the product strips.

36. The machine of claim 35 including means for displacing said divider vane and said vertical column downwardly through a short stroke upon downward movement of the partially formed bag from said filling station.

37. The machine of claim 26 wherein said seal means further includes means for forming gussets at the upper end of a filled bag and at the lower end of the successive bag upon respective closure of the upper and lower ends thereof.

38. The machine of claim 26 wherein said seal means further includes means for closing the film material against a lower edge of said divider vane, with said divider vane lower edge protruding into the upper end of a filled bag subsequent to downward transport thereof from said fill station, and means for relatively withdrawing said divider vane lower edge from said filled bag subsequent to drawing said vacuum, said seal means maintaining said filled bag substantially closed and sealed with said vacuum retained therein upon sealing of said filled bag upper end.

39. The machine of claim 38 wherein said divider vane has a plurality of vacuum ports formed therein to communicate with the upper end of the filled bag substantially along the length of said bag upper end.

40. The machine of claim 38 wherein said seal means includes inflatable members for sealingly closing the film material against said divider vane lower edge, and means for inflating said inflatable members.

41. The machine of claim 38 further including means for retracting the film material upwardly about said column through a short stroke subsequent to closure of said seal means against said divider vane lower edge and prior to drawing of said vacuum, said film material retracting step being effective to pull the upper end of said filled bag against said seal means to square off the bag shape at the upper end thereof.

42. The machine of claim 26 further including means for retracting the film material upwardly about said column through a short stroke subsequent to closure of said seal means and prior to sealing and severing of the bag film material, said film material retracting step being effective to pull the upper end of said filled bag against said seal means to square off the bag shape at the upper end thereof.

43. The machine of claim 26 wherein said settling station further includes means for settling product strips within the filled bag prior to sealing of the bag upper end.

44. The machine of claim 43 further including means for squaring off at least the upper end of each filled bag at said settling station.

45. The machine of claim 43 further including means for squaring off upper and lower ends of each filled bag at said settling station.

46. The machine of claim 43 wherein said settling means comprises a plurality of rollers disposed on opposite sides of said settling chamber.

47. The machine of claim 46 wherein said settling means further includes a vibrator plate disposed at a lower end of said settling chamber, and actuator means for vibrating said plate against a lower end of a filled bag prior to closure and sealing thereof, and for moving said plate to an out-of-the-way position when said filled bag is severed from the film material to permit the filled bag to fall from said settling chamber.

48. The machine of claim 46 wherein said rollers are driven in a direction to assist downward draw of a bag from said fill station.

49. The machine of claim 26 wherein said film material advancing means includes means for engaging and driving the film material disposed about said column, and air bearing means for minimizing friction between said film material and said column.