Procedure and apparatus for compensating the slip of an induction machine

• US 5,477,121 A
• Filed: 12/09/1993
• Issued: 12/19/1995
• Est. Priority Date: 12/16/1992
• Status: Expired due to Term

• Current Assignee: KCI Konecranes International Oy (Konecranes Terex Plc)
• Original Assignee: KCI Konecranes International Oy (Konecranes Terex Plc)
• Inventors: Sirjola, Juhani
• Primary Examiner(s): SALATA, ANTHONY J
• Application Number:
  US08/164,696
• Time in Patent Office: 740 Days
• Field of Search: 318/798-815, 318/432, 318/632, 318/52
• US Class Current: 318/799
• CPC Class Codes: H02P 23/08 Controlling based on slip frequency, e.g. adding slip frequency and speed proportional frequency

Abstract

The invention relates to a procedure and an apparatus for adjusting the speed of an induction machine (1) fed by a frequency converter or an inverter (2) to a value corresponding to a reference value (f_R). In the procedure, a frequency signal (n_m) depending on the actual speed of the motor is generated and the reference value (f_R) Of the motor speed is corrected by means of a correction signal (C) proportional to the slip of the motor. The corrected reference value is used as a frequency reference (f_S) for the frequency converter or inverter. According to the invention, the correction signal (C) proportional to the slip is generated with the aid of the frequency signal (n_m) depending on the actual motor speed and another frequency signal (n_s '"'"') formed from the frequency reference (f_s) of the inverter. When the motor speed changes, e.g. due to variation in the load, the reference frequency of the inverter is corrected correspondingly.

Claims

1. A method for adjusting the speed of an induction motor comprising the steps of:

(a) providing a first speed reference signal for the motor;

(b) producing a second reference signal based on the first speed reference signal;

(c) producing at least one motor supply signal based on the second reference signal;

(d) supplying the at least one motor supply signal to the motor;

(e) converting the second reference signal to a third speed reference signal having a voltage proportional to a synchronous speed of the motor;

(f) producing a speed frequency signal having a frequency proportional to the synchronous speed of the motor, based on the third speed reference signal;

(g) providing a motor frequency signal having a frequency proportional to the actual speed of the motor;

(h) producing a correction signal proportional to a slip of the motor, based on the motor frequency signal of said step (g) and the speed frequency signal of said step (f); and

(i) correcting the second reference signal of said step (b) based on the correction signal of said step (g).

2. The method according to claim 1, wherein the motor frequency signal and the speed frequency signal are pulse signals, and the value of the correction signal is based on a phase difference between the motor frequency signal and the speed frequency signal.

3. The method according to claim 1, wherein said step (h) further includes the steps of:

(h1) calculating a phase difference between the motor frequency signal of said step (g) and the speed frequency signal of said step (f); and

(h2) integrating the calculated phase difference of said step (h1) to produce the correction signal.

4. The method according to claim 3, wherein said steps (f) and (h1) are performed by a phase locked loop.

5. The method according to claim 1, wherein said step (h) further includes the steps of:

(h1) producing a phase difference pulse signal based on a phase difference between the motor frequency signal of said step (g) and the speed frequency signal of said step (f);

(h2) subtracting the phase difference pulse signal of said step (h1) from the third speed reference signal of said step (e); and

(h3) filtering the phase difference pulse signal of said step (h1) to produce the correction signal;

and wherein said step (f) further includes the step of;

(f1) producing the speed frequency signal based on the third speed reference signal of said step (e) as modified by the subtraction step of step (h2).

6. The method according to claim 5, wherein said step (h3) includes integrating the phase difference pulse signal to produce the correction signal.

7. The method according to claim 1, wherein the motor frequency signal of said step (g) is produced by a pulse tachometer or a pulse sensor.

8. The method according to claim 1, wherein said step (i) further includes the step of adding the correction signal to the first speed reference signal to thereby correct the second reference signal.

9. The method according to claim 1, wherein said step (e) further includes the step of dividing the second reference signal by the number of pole pairs to thereby produce the third speed reference signal.

10. The method according to claim 1, wherein said step (f) further includes:

(f1) inputting the third speed reference signal into a voltage controlled oscillator; and

(f2) outputting from the voltage controlled oscillator the speed frequency signal.

11. The method according to claim 1, wherein the third speed reference signal has a voltage proportional to a frequency of one of the at least one motor supply signal.

12. The method according to claim 1, wherein the first speed reference signal, the second reference signal, the third speed reference signal, and the correction signal are voltage signals;

and wherein the speed frequency signal and the motor frequency signal are frequency signals.

13. An apparatus for adjusting the speed of an induction machine comprising:

a sensor for generating a motor frequency signal proportional to the actual speed of the machine;

controller means for producing a speed reference signal having a voltage proportional to a synchronous speed of the machine;

an oscillator for generating a speed frequency signal having a frequency proportional to the synchronous speed of the motor, based on the speed reference signal;

a phase comparator for determining a phase difference between the motor frequency signal and the speed frequency signal, and for producing a phase difference pulse signal;

correcting means for correcting the speed reference signal based on the phase difference pulse signal;

filtering means for filtering the phase difference pulse signal to produce a correction signal proportional to a slip of the machine;

wherein said controller means corrects the speed reference signal based on the correction signal.

14. The apparatus according to claim 13, wherein the machine is a motor.

15. The apparatus according to claim 14, wherein said motor includes a brake wheel having a body and toothing, and wherein said sensor includes an inductive sensor attached to the body and responsive to said toothing.

16. The apparatus according to claim 13, wherein said phase difference pulse signal is a three-state signal.

17. The apparatus according to claim 13, wherein the filtering means includes an integrator for integrating the phase difference pulse signal to produce the correction signal.

18. The apparatus according to claim 13, wherein said oscillator outputs only a single signal, said single signal being the speed frequency signal.

19. The apparatus according to claim 13, wherein the correcting means includes a summing element which subtracts the phase difference pulse signal from the speed reference signal.