Multi-sectioned power converter having current-sharing controller

• US 5,477,132 A
• Filed: 07/22/1994
• Issued: 12/19/1995
• Est. Priority Date: 01/10/1992
• Status: Expired due to Term

• Current Assignee: Space Systems/Loral Incorporated (Loral Space and Communications Incorporated)
• Original Assignee: Space Systems/Loral Incorporated (Loral Space and Communications Incorporated)
• Inventors: Lenk, Ronald J., Canter, Stanley
• Primary Examiner(s): Wong, Peter S.
• Assistant Examiner(s): BERHANE, ADOLF D
• Application Number:
  US08/278,939
• Time in Patent Office: 515 Days
• Field of Search: 323/282, 323/283, 323/222, 323/224, 323/284, 323/285, 323/259, 323/263, 323/906, 363/16, 363/65, 320/30, 320/32, 320/39, 320/40
• US Class Current: 323/282
• CPC Class Codes: B64G 1/425 Power storage
• CPC Class Codes: B64G 1/428 Power distribution and management
• CPC Class Codes: G05F 1/66 Regulating electric power
• CPC Class Codes: H02J 1/102 being switching converters H02J1/108, H02J1/12 take precedence
• CPC Class Codes: H02J 7/35 with light sensitive cells
• CPC Class Codes: H02M 3/1582 Buck-boost converters H02M3/1584 takes precedence
• CPC Class Codes: Y10S 323/906 Solar cell systems

Abstract

An interleaved power converter is constructed so as to substantially equalize the power output of individual converter slices or phases. In an embodiment of the invention an interleaved power control system (110) includes a power bus (114) having a battery (116) coupled thereto and a plurality of slices (112) operating in a phased relationship with one another for causing the battery to source current to the power bus or to sink current from the power bus. Each of the slices includes an inductor (L) that is switchably coupled to the power bus and a controller (146) for controlling the switching of the inductor. The switching of the inductor is controlled as a function of (a) a difference between a magnitude of a voltage potential (V_B) of the power bus and a predetermined voltage potential magnitude (Voltage Setpoint); (b) a difference between a magnitude of a current flowing through the power bus (I_T) and a predetermined current magnitude (Charge Current Setpoint); and (c) a signal that indicates both of (i) a predetermined proportion of a total amount of current that the power converter system is supplying and, (ii) a magnitude of a peak current flowing through the inductor.

Claims

1. An interleaved power converter system comprising:

a power bus having a first node coupled to a source of power and a second node coupled to a load; and

a plurality N of power converter slices connected in parallel with said power bus for providing current thereto, each of said slices providing approximately of a total amount of current flowing through said power bus, each of said slices comprising,

at least one switch coupled to said power bus;

an inductance having a first terminal coupled to said at least one switch and a second terminal coupled to said power bus; and

control means having an output for controlling the opening and closing of said at least one switch to control an amount of current that flows through said inductance as a function of a difference between (a) a first signal that represents a magnitude of a voltage potential of said power bus and (b) a second signal that represents a combination of a magnitude of an average current flowing through said power bus and a magnitude of a peak current flowing through the inductance.

2. An interleaved power converter system as set forth in claim 1 wherein each of said N slices is further comprised of:

means for sensing the peak current flowing through said inductance for generating a peak current signal; and

means for adding a predetermined percentage of the peak current signal to a signal representing the magnitude of the average current flowing through said power bus, said adding means having an output for providing said second signal.

3. An interleaved power converter system as set forth in claim 2 wherein said predetermined percentage is approximately 5%.

4. An interleaved power converter system comprising:

a power bus having a battery coupled thereto;

a plurality of inductors each of which is switchably coupled between a system ground and said power bus; and

a plurality of control means individual ones of which control the switching of an individual one of said inductors as a function of (a) a magnitude of a voltage potential of said power bus;

b) a magnitude of an average current flowing through said power bus; and

(c) a signal that indicates a magnitude of a peak current flowing through the individual one of the inductors.

5. An interleaved power converter system as set forth in claim 4 wherein one end of each of said inductors is connected to said power bus, and further comprising, for each of said inductors, a boost switch coupled between a second end of said inductor and ground;

and a buck switch coupled between said second end of said inductor and said power bus, wherein said control means operates said boost and buck switches so as to controllably open one and close the other.

6. An interleaved power converter system as set forth in claim 5 and further comprising current sensing means coupled to each of said inductors for sensing a magnitude of the peak current flowing through the inductor, wherein said current sensing means includes a resistance that is coupled between said boost switch and ground.

7. An interleaved power converter system as set forth in claim 4 and further comprising current sensing means coupled to each of said inductors for sensing a magnitude of the peak current flowing through the inductor, wherein the magnitude of a current flowing through the inductor is scaled in accordance with a predetermined percentage.

8. An interleaved power converter system as set forth in claim 4 wherein said signal is generated by means for adding a first signal, that indicates a predetermined proportion of the total amount of current that said power converter system is supplying to said power bus, to a second signal, that indicates a predetermined fraction of the magnitude of the current flowing through the inductor.

9. An interleaved power converter system comprising:

a power bus having a battery coupled thereto; and

a plurality of slices operating in a phased relationship with one another for causing said battery to source current to said power bus or to sink current from said power bus, each of said slices comprising,

an inductor that is switchably coupled between a system ground and said power bus; and

control means for controlling the switching of said inductor as a function of (a) a difference between a magnitude of a voltage potential of said power bus and a predetermined voltage potential magnitude;

(b) a difference between a magnitude of a current flowing through said power bus and a predetermined current magnitude; and

(c) a signal that indicates both of (i) a predetermined proportion of a total amount of current that said power converter system is supplying and, (ii) a magnitude of a current flowing through the inductor.

10. An interleaved power converter system as set forth in claim 9 wherein one end of said inductor is connected to said power bus, and further comprising, a boost switch coupled between a second end of said inductor and ground;

and a buck switch coupled between said second end of said inductor and said power bus, wherein said control means operates said boost and buck switches so as to controllably open one and close the other.

11. An interleaved power converter system as set forth in claim 10 and further comprising current sensing means coupled to said inductor for sensing a magnitude of a peak current flowing through the inductor, wherein said current sensing means includes a resistance that is coupled between said boost switch and ground.

12. An interleaved power converter system as set forth in claim 10 and further comprising current sensing means coupled to said inductor for sensing a magnitude of a peak current flowing through the inductor, wherein said current sensing means includes a resistance that is coupled in series with said inductor.

13. An interleaved power converter system as set forth in claim 9 and further comprising current sensing means coupled to said inductor for sensing a magnitude of a peak current flowing through said inductor, wherein the magnitude of the peak current flowing through said inductor is scaled in accordance with a predetermined percentage.

14. An interleaved power converter system as set forth in claim 9 wherein said signal is generated by means for adding a first signal, that indicates the predetermined proportion of the total amount of current that said power converter system is supplying, to a second signal, that indicates a predetermined fraction of the magnitude of a peak current flowing through the inductor.

15. A satellite comprising:

a power bus having a battery coupled thereto;

at least one solar array coupled to said power bus; and

an interleaved bilateral power converter system comprised of a plurality of slices operating in a phased relationship with one another for causing said battery to source current to said power bus or to sink current from said power bus, each of said slices comprising,

an inductor that is switchably coupled between a system ground and said power bus; and

control means for controlling the switching of said inductor as a function of (a) a difference between a magnitude of a voltage potential of said power bus and a predetermined voltage potential magnitude;

(b) a difference between a magnitude of an average current flowing through said power bus and a predetermined current magnitude; and

(c) a signal that indicates both of (i) a predetermined proportion of a total amount of current that said power converter system supplying and, (ii) a magnitude of a peak current flowing through the inductor.

16. A satellite as set forth in claim 15 wherein one end of said inductor is connected to said power bus, and further comprising a boost switch coupled between a second end of said inductor and ground;

and a buck switch coupled between said second end of said inductor and said power bus, wherein said control means operates said boost and buck switches so as to controllably open one and close the other.

17. A satellite as set forth in claim 16 and further comprising current sensing means coupled to said inductor for sensing a magnitude of the peak current flowing through the inductor, wherein said current sensing means includes a resistance that is coupled between said boost switch and ground.

18. A satellite as set forth in claim 16 and further comprising current sensing means coupled to said inductor for sensing a magnitude of the peak current flowing through the inductor, wherein said current sensing means includes a resistance that is coupled in series with said inductor.

19. A satellite as set forth in claim 15 and further comprising current sensing means coupled to said inductor for sensing a magnitude of the peak current flowing through said inductor, wherein the magnitude of the peak current flowing through said inductor is scaled in accordance with a predetermined percentage.

20. A satellite as set forth in claim 15 wherein said signal is generated by means for adding a first signal, that indicates the predetermined proportion of the total amount of current that said power converter system is supplying, to a second signal, that indicates a predetermined fraction of the magnitude of the peak current flowing through the inductor.