Non-reusable syringe

• US 5,478,314 A
• Filed: 12/27/1994
• Issued: 12/26/1995
• Est. Priority Date: 12/27/1994
• Status: Expired due to Term

• Current Assignee: U.S.Safety Syringes Co., Inc.
• Original Assignee: Robert Malenchek
• Inventors: Malenchek, Robert
• Primary Examiner(s): YASKO JR, JOHN D
• Application Number:
  US08/364,742
• Time in Patent Office: 364 Days
• Field of Search: 604/110, 604/187, 604/220, 604/218, 604/228
• US Class Current: 604/110
• CPC Class Codes: A61M 5/5066 Means for preventing re-use by disconnection of piston and piston-rod

Abstract

A syringe tubular body forms a fluid receiving chamber having a restricted opening at one end for receiving a hollow needle and a wider opening at the other end for receiving a tubular plunger. The plunger has resilient fingers at its distal end which is inserted into the body chamber and an annular groove in one embodiment adjacent the proximal end. The fingers have inwardly extending hook-like projections. A piston assembly includes a body with an annular groove which releasably receives the projections for securing the piston assembly to the plunger during injection, the piston assembly including an elastomeric disc piston sealingly engaged with the tubular body chamber sides. A sleeve is external and movable along the body and is next adjacent the disc. The sleeve has an annular groove which is selectively engaged by the projections. The sleeve has an axial extent greater than that of the piston assembly body groove. When the piston is fully inserted into the chamber during injection, further displacement forces the disc piston against the chamber bottom permitting the finger projections to be forced out of engagement with the piston assembly body groove and into locking engagement with the sleeve groove, or in the alternative, to break away. When the plunger is withdrawn from the chamber, the engaged sleeve is withdrawn therewith and precludes the projections from engaging the piston assembly body groove leaving the piston in the chamber to preclude further use of the syringe tubular body. When the projections break, the piston is also left in the body chamber.

Claims

1. A non-reusable syringe device comprising:

a first cylindrical body having a chamber defined by at least one side wall, the body having a first opening at a proximal end of the body and a second opening at an end of the body distal the proximal end, the openings being in communication with the chamber, the second opening for receiving a hollow core needle;

plunger means for insertion through first opening into the chamber for injecting a fluid through the second opening in response to displacement of the plunger means in said chamber in an injection direction, said plunger means including resilient projection means;

fluid blocking means selectively insertable into said chamber for preventing flow of fluid through said second opening in response to said plunger means displacement, said fluid blocking means including piston means in fluid sealingly contact with said at least one side wall for precluding fluid flow past the piston means from the proximal end to the distal end, said piston means having a first recess selectively engaged with said projection means to couple the piston means to the plunger for said injecting in said injection direction; and

piston decoupling means for selectively decoupling the fluid blocking and piston means from the plunger upon completion of said injecting, said decoupling means comprising a sleeve movably secured to the fluid blocking means for selectively moving over and disabling said first recess relative to said projection means, said decoupling means having a second recess for selectively receiving and engaging said resilient projection means upon further displacement of the plunger means in the injection direction upon completion of the injecting to couple the sleeve to the plunger means and decouple the projection means from the first recess so that upon withdrawal of the plunger means said sleeve disengages from said piston means to thereby selectively insert the fluid blocking means in said chamber.

2. The device of claim 1 wherein the piston means includes an elastomeric disc in fluid sealingly engagement with the at least one side wall.

3. The device of claim 1 wherein the piston means is arranged to be spaced adjacent to said second opening distal said proximal end when released to preclude manual retrieval of the piston means from the chamber.

4. The device of claim 1 wherein the blocking means includes a second body .having said first recess so as to be releasably attached to the plunger means, said piston means including a piston member attached to the second body in said fluid sealingly engagement with the chamber at least one side wall, said plunger means including a plunger having proximal and distal ends, the plunger proximal end being adjacent to the first body proximal end upon completion of said injecting, said second body being releasably attached to the plunger by said projection means and first recess at the plunger distal end.

5. The device of claim 4 wherein the plunger has a bore extending in an axial direction, said projection means and first recess for releasably securing the second body in said bore and said piston member outside said bore at said plunger distal end.

6. The device of claim 5 wherein the chamber extends in said axial direction from the proximal to distal body ends, the piston means being larger in transverse dimension than said second opening for resisting the further axial displacement of the plunger beyond the first body distal end, the first resilient projection means comprises at least one finger formed in the plunger and being radially inwardly flexible relative to said axial direction, said finger including a radially inwardly extending projection at said plunger distal end, said first recess in the second body for receiving the projection to releasably secure the second body and piston means to the plunger, said second recess for selectively receiving said projection, said projection and recesses being arranged such that axial displacement of the plunger toward said first body distal end is such that the piston means displacement is resisted by said first body and disengages the projection from the first recess and engages the projection with the second recess such that axial withdrawal of the plunger toward said body proximal end causes said sleeve and projection to displace past said first recess releasing the piston in said chamber.

7. A selectively non-reusable syringe device comprising:

a first cylindrical body having a chamber defined by at least one side wall and extending along an axis, a first opening at a proximal end of the body and a second opening at an end of the body distal the proximal end, the openings being in communication with the chamber along the chamber axis, the second opening for receiving a hollow core needle along said axis;

a plunger having proximal and distal ends for axial insertion of the distal end through first opening into the chamber; and

piston means having opposing sides and selectively releasably attached to the plunger distal end for forcing a fluid through said second opening in response to axial displacement of the plunger and for selective release from the plunger while in said chamber after said displacement, said piston means being configured to prevent fluid flow from a side of the piston means facing the first opening to the other side facing said second opening when released in said chamber;

said plunger having a radially inwardly-extending projection at said plunger distal end, said piston means comprising a second body having a first recess therein for releasably receiving said projection, a piston member secured to the second body at said plunger distal end in fluid sealingly engagement with said at least one side wall, and a sleeve member movably secured over said second body arranged to displace over and disable the first recess relative to said projection, said sleeve having a second recess therein for selective engagement with said projection disengaged with the first recess such that further displacement of the plunger toward said second opening causes the projection to disengage from the first recess and engage the second recess to secure the sleeve member thereto such that withdrawal of the plunger from the chamber removes the sleeve from the chamber therewith while causing said second body and piston means to remain in said chamber.

8. The device of claim 7 wherein the first body and the plunger each comprise a cylindrical thermoplastic tube and wherein the plunger has a bore for receiving the second body.

9. The device of claim 8 wherein the plunger has a radially inwardly extending opposing pair of said projections each having an inclined surface facing away from said distal end, said second body having opposing recesses each releasably engaged with a different projection so that the second body displaces with the plunger during said displacement of the plunger, at least one of said second recess for selective engagement with a different projection, said sleeve member being arranged such that the inclined surfaces of the projections engage the sleeve member in response to further axial displacement of the plunger toward said first body distal end and cause the projections to engage the second recesses, said piston means being larger than said second opening such that the first body resists said further displacement of the piston means whereby the projections resiliently disengage from the first recesses into engagement with the second recesses during said further displacement.

10. The device of claim 9 wherein the sleeve member has an axial extent greater than that of the first recesses so that upon withdrawal of the plunger from said first opening, the projections engaged with the sleeve member ride over the first recesses to thereby release the second body and piston means from the plunger.

11. The device of claim 9 wherein the at least one second recess is an annular groove.

12. The device of claim 9 wherein the sleeve member has at least one inclined surface which faces and is arranged to engage the inclined surfaces of said projections during said further displacement.

13. The device of claim 9 wherein the plunger and first body are circular cylindrical, said second body having a first portion located in said plunger bore and a second portion extending beyond the bore, said sleeve member being concentric with said second portion and substantially coextensive with said plunger in the axial direction at said plunger distal end.

14. The device of claim 13 wherein the piston means comprises an elastomeric disc secured to the second body adjacent to said sleeve member distal said plunger.

15. The device of claim 7 wherein the piston means abuts the body at the distal end after said displacement, the means for selective release of the piston means including means coupled to the piston means and plunger responsive to further axial displacement of the plunger upon said abutting for release of said piston means.

16. The device of claim 15 including detent means coupled to the plunger means and piston means for selectively releasing the piston means from the plunger.

17. The device of claim 16 including clip means releasably secured to the plunger for selectively precluding said further axial displacement.

18. The device of claim 17 wherein the clip means includes a clip with a slot and opposing flanges and an annular groove in the plunger for receiving the opposing flanges.