Rotary filament assembly and method

• US 5,479,763 A
• Filed: 01/21/1994
• Issued: 01/02/1996
• Est. Priority Date: 01/21/1994
• Status: Expired due to Fees

• Current Assignee: Environmental Blades, Inc.
• Original Assignee: Environmental Blades, Inc.
• Inventors: Coble, John E.
• Primary Examiner(s): Bagnell, David J.
• Application Number:
  US08/184,956
• Time in Patent Office: 711 Days
• Field of Search: 56/12.7, 56/17.2, 56/255, 56/295, 56/DIG. 17, 56/DIG. 20, 30/276, 30/347
• US Class Current: 56/12.7
• CPC Class Codes: A01D 34/416 Flexible line cutters

Abstract

A rotary filament assembly is provided wherein a plurality of resilient monofilaments are attached to a rotary member such that free portions of the resilient monofilaments extend substantially vertically when the rotary member is at rest and such that upon rotation of the rotary member at a predetermined speed, the free portions sever vegetation, such severance serving purposes of mulching and/or cutting and trimming. In one embodiment (10) used in a power lawn mower (29), the rotary filament assembly can cut and/or mulch vegetation and has resilient monofilaments (14) mounted to a blade (12) such that their free portions (24) extend substantially upwardly when the blade (12) is at rest. In another embodiment (110) used in a hand-held power trimmer, resilient monofilaments (128, 128'"'"', 130, 130'"'"', 132, 132'"'"') are selectively mounted on a solid disk (112) such that their free portions (130a) extend substantially downwardly when the solid disk is at rest.

Claims

1. A rotary filament assembly for severing vegetation when used in a driven apparatus having a drive shaft, comprising:

a horizontally disposed rotary member detachably mounted to said drive shaft, said rotary member having a mount just within its perimeter; and

a resilient monofilament communicating with said mount and removably attached to said rotary member by said mount, said resilient monofilament having a free portion protruding from said horizontally disposed rotary member and extending substantially vertically from said horizontally disposed rotary member when said horizontally disposed rotary member is at rest;

whereby said free portion of said resilient monofilament when rotating with said rotary member severs vegetation.

2. The rotary filament assembly set forth in claim 1 wherein:

said driven apparatus is a power lawn mower; and

said free portion of said resilient monofilament points substantially upwardly prior to rotation of said rotary member;

whereby said resilient monofilament when rotating with said rotary member reduces vegetation fragments into fine particles suitable for lawn mulch.

3. The rotary filament assembly set forth in claim 2 wherein:

said mount is a plurality of apertures formed into said rotary member; and

said resilient monofilament is threaded through two of said plurality of apertures such that two free portions of said resilient monofilament point substantially upwardly.

4. The rotary filament assembly set forth in claim 3 wherein said resilient monofilament is threaded through said two of said plurality of apertures in a single loop.

5. The rotary filament assembly set forth in claim 3 wherein said plurality of apertures are located adjacent an end of said rotary member.

6. The rotary filament assembly set forth in claim 2 wherein said resilient monofilament is constructed of a polymer-impregnated nylon.

7. The rotary filament assembly set forth in claim 2 wherein said rotary member is attached to said drive shaft below a standard blade of said power lawn mower.

8. The rotary filament assembly set forth in claim 2 wherein said rotary member is attached to said drive shaft above a standard blade of said power lawn mower.

9. The rotary filament assembly set forth in claim 2 wherein said rotary member is a metallic bar.

10. A method of converting a standard power lawn mower into a mulching lawn mower, comprising the steps of:

providing a horizontally disposed rotary member having a mount just within its perimeter;

attaching a resilient monofilament to said horizontally disposed rotary member by use of said mount such that a free portion of said resilient monofilament protrudes from said horizontally disposed rotary member and points substantially upwardly out of said horizontally disposed rotary member; and

attaching said horizontally disposed rotary member to a drive shaft of said standard power lawn mower;

whereby operation of a converted standard power lawn mower causes said resilient monofilament to reduce vegetation fragments to fine particles suitable for lawn mulch.

11. The method set forth in claim 10 comprising the further step of:

constructing said mount by forming a plurality of apertures into said rotary member; and

threading said resilient monofilament through two of said plurality of apertures such that two free portions of said resilient monofilament extend substantially upwardly.

12. The method set forth in claim 10 comprising the further step of attaching said rotary member to said drive shaft below a standard blade of said power lawn mower.

13. The method set forth in claim 10 comprising the further step of attaching said rotary member to said drive shaft above a standard blade of said power lawn mower.

14. A method of using a horizontally disposed rotary member to produce lawn mulch, comprising the steps of:

providing said horizontally disposed rotary member with a mount;

bringing a resilient monofilament into communication with said mount so that said resilient monofilament is removably attached to said horizontally disposed rotary member and a free portion of said resilient monofilament protrudes from said horizontally disposed rotary member and points substantially upwardly out of said horizontally disposed rotary member; and

attaching said horizontally disposed rotary member to a drive shaft of a power lawn mower;

whereby operation of said power lawn mower causes said resilient monofilament to reduce fragments of cut vegetation into fine particles suitable for lawn mulch.

15. The method set forth in claim 14 comprising the further steps of:

constructing said mount by forming a plurality of apertures into said rotary member; and

threading said resilient monofilament through two of said plurality of apertures such that two free portions of said resilient monofilament extend substantially upwardly.

16. The method set forth in claim 14 comprising the further step of threading said resilient monofilament through said two of said plurality of apertures in a single loop.

17. A rotary filament assembly for severing vegetation when used in a driven apparatus having a drive shaft, comprising:

a horizontally disposed rotary member detachably mounted to said drive shaft, said horizontally disposed rotary member having a mount; and

a resilient monofilament communicating with said mount and removably attached to said horizontally disposed rotary member by use of said mount, said resilient monofilament having a free portion protruding from said horizontally disposed rotary member and extending along a substantially vertical plane when said horizontally disposed rotary member is at rest;

whereby said free portion of said resilient monofilament when rotating with said rotary member severs vegetation.

18. The rotary filament assembly set forth in claim 17 wherein:

said driven apparatus is a hand-held power trimmer; and

said free portion of said resilient monofilament points substantially downwardly prior to rotation of said rotary member;

whereby said rotary filament assembly may be used in said hand-held power trimmer to provide trimming of vegetation.

19. The rotary filament assembly set forth in claim 18 wherein:

said rotary member is a solid disk having opposed top and bottom surfaces and having a hole positioned concentrically with respect to an axis of rotation of said solid disk for securing said solid disk to said drive shaft;

said solid disk having a mount configured to removably attach said resilient monofilament onto said solid disk.

20. The rotary filament assembly set forth in claim 19 wherein:

said mount is a plurality of apertures extending through said top and bottom surfaces of said solid disk; and

said resilient monofilament is threaded through two of said plurality of apertures such that free portions of said resilient monofilament extend substantially downwardly away from said bottom surface.

21. The rotary filament assembly set forth in claim 20 wherein said resilient monofilament is threaded through said two of said plurality of apertures in a single inverted U-shaped loop, whereby ease in monofilament installation and removal is facilitated.

22. The rotary filament assembly set forth in claim 20 wherein said resilient monofilament is constructed of a polymer-impregnated nylon.

23. The rotary filament assembly set forth in claim 20 wherein said plurality of apertures are located adjacent an outer periphery of said solid disk.

24. The rotary filament assembly set forth in claim 20 wherein said plurality of apertures are arranged in pairs of identically-sized apertures.

25. The rotary filament assembly set forth in claim 24 wherein a first pair of apertures is located diametrically opposite a second pair of apertures, a size of said apertures in said first pair being identical to a size of said apertures in said second pair.

26. The rotary filament assembly set forth in claim 25, wherein a third pair of apertures spaced from said first pair is located diametrically opposite a fourth pair of apertures, a size of said apertures in said third pair being different from said size of said apertures in said first and second pairs but identical to a size of apertures in said fourth pair.

27. The rotary filament assembly set forth in claim 17 wherein said free portion of said resilient monofilament points substantially downwardly prior to rotation of said rotary member.