Motor control for brushless permanent magnet using only three wires

• US 5,481,166 A
• Filed: 12/30/1993
• Issued: 01/02/1996
• Est. Priority Date: 12/30/1993
• Status: Expired due to Term

• Current Assignee: Whirlpool Corporation
• Original Assignee: Whirlpool Corporation
• Inventors: Moreira, Julio C.
• Primary Examiner(s): SALATA, ANTHONY J
• Application Number:
  US08/175,596
• Time in Patent Office: 733 Days
• Field of Search: 318/254, 318/138, 318/439, 318/722, 318/723, 318/799-812
• US Class Current: 318/400.04
• CPC Class Codes: H02P 6/18 without separate position detecting elements
• CPC Class Codes: H02P 6/187 using the star point voltage

Abstract

A method and system for controlling operation of a brushless permanent magnet motor having stator windings in star configuration in which back EMF fundamental and third harmonic components are induced, a rotor which rotates relative to the stator windings, and an inverter operatively coupled to the motor to drive same, wherein a star configuration of resistors is coupled to nodes of the inverter and third harmonic components of the flux density of the motor are obtained from across an artificial neutral node present in a network coupled to the stator phase nodes and either the stator neutral node or a direct current midpoint reference node positioned between the direct current nodes of an inverter used to drive the motor. The network preferably is a stator network of resistors each of which is coupled between one stator phase node and the artificial neutral node.

Claims

1. A method of controlling a brushless permanent magnet motor having stator windings connected in a star configuration which provides a stator neutral node and in which windings are induced back EMF fundamental and third harmonic components, and a rotor which rotates relative to the stator windings, the motor being driven by an inverter having electrical nodes, including phase nodes to which are coupled a star network of resistors which provides an artificial neutral node separate and apart from, but in correspondence with, the stator neutral node, comprising the steps of:

extracting a first signal in which the third harmonic component is dominant from across one of the nodes of the inverter and the artificial neutral node without requiring connection to the stator neutral node;

filtering the first signal to generate a second signal which substantially contains only the third harmonic component; and

communicating the second signal to a controller which controls operation of the inverter based in part on information in the second signal.

2. The method of claim 1, wherein the first signal is extracted from across the artificial neutral node and a reference node provided electrically between positive and negative power nodes of the inverter.

3. The method of claim 2, wherein the reference node is provided electrically midway between the positive and negative power nodes of the inverter.

4. The method of claim 1, wherein the first signal is extracted from across a negative power node of the inverter and the artificial neutral node.

5. The method of claim 1, wherein the step of filtering the first signal comprises low pass filtering the first signal to remove signal components have frequencies above that of the third harmonic component.

6. The method of claim 5, wherein the step of filtering the first signal further comprises high pass filtering the first signal to remove signal components having frequencies below that of the third harmonic component.

7. The method of claim 1 comprising the further steps of integrating the second signal to produce a third signal, detecting zero crossings of the third signal, generating a fourth signal with information about detection of zero crossings of the third signal, and communicating the fourth signal to the controller.

8. The method of claim 1 comprising the additional steps of extracting a fifth signal including the fundamental back EMF component from a phase node of the inverter, detecting zero crossings of the fifth signal, generating a sixth signal with information about detection of zero crossings of the fifth signal, and communicating the fifth signal to the controller.

9. A control system for a brushless permanent magnet motor having stator windings connected in a star configuration which provides a stator neutral node and in which stator windings are induced back EMF fundamental and third harmonic components, and a rotor which rotates relative to the stator windings, the motor being electrically coupled to and driven by an inverter having electrical nodes, including phase nodes to which are coupled a star network of resistors which provides an artificial neutral node separate and apart from, but in correspondence with, the stator neutral node, comprising:

an interface unit electrically coupled to at least one inverter node and the artificial neutral node and configured to obtain a first signal including only the third harmonic component therefrom without requiring connection to the stator neutral node and to generate a second signal containing substantially only the third harmonic component; and

a controller electrically coupled to the inverter and the interface unit and configured to control application of stator current signals by the inverter to the motor based on the second signal.

10. The control system of claim 9, wherein the interface unit comprises a low pass filter configured to remove from the first signal components having frequencies above that of the third harmonic component.

11. The control system of claim 9, wherein the interface unit comprises a high pass filter configured to remove from the first signal components having frequencies below that of the third harmonic component.

12. The control system of claim 9, further comprising an integration unit coupled to the second signal and to the controller, the integration unit configured to generate a third signal comprising the time integral of the second signal.

13. The control system of claim 12, comprising a zero crossings detection unit coupled to the third signal and to the controller, the zero crossings detection unit configured to generate a fourth signal with information about zero crossings of the third signal.

14. The control system of claim 9, wherein the interface unit is further coupled to one inverter phase node and configured to extract a third signal which comprises a phase voltage for the respective phase and to communicate a fourth signal to the controller which comprises a filtered version of the third signal.

15. A method of controlling a brushless permanent magnet motor in an appliance having stator windings connected in a star configuration which provides a stator neutral node and in which windings are induced back EMF fundamental and third harmonic components, and a rotor which rotates relative to the stator windings, the motor being driven by an inverter having electrical nodes, including phase nodes to which are coupled a star network of resistors which provides an artificial neutral node separate and apart from, but in correspondence with, the stator neutral node, comprising the steps of:

extracting a first signal in which the third harmonic component is dominant from across one of the nodes of the inverter and the artificial neutral node without requiring connection to the stator neutral node;

filtering the first signal to generate a second signal which substantially contains only the third harmonic component;

extracting a third signal from an inverter phase node;

filtering the third signal to generate a fourth signal which contains a phase voltage for one phase; and

communicating the second and fourth signals to a controller which controls operation of the inverter.

16. The method of claim 15, wherein the first signal is extracted from across the artificial neutral node and a reference node provided electrically between positive and negative power nodes of the inverter.

17. The method of claim 16, wherein the reference node is provided electrically midway between the positive and negative power nodes of the inverter.

18. The method of claim 15, wherein the first signal is extracted from across a negative power node of the inverter and the artificial neutral node.

19. The method of claim 15, comprising the further step of measuring the speed of the motor by measuring the second signal at periodic intervals, the current speed being proportional to the last measure of the second signal.

20. A control system for a brushless permanent magnet motor in an appliance having stator windings connected in a star configuration which provides a stator neutral node and in which stator windings are induced back EMF fundamental and third harmonic components, and a rotor which rotates relative to the stator windings, the motor being electrically coupled to and driven by an inverter having electrical nodes, including phase nodes to which are coupled a star network of resistors which provides an artificial neutral node separate and apart from, but in correspondence with, the stator neutral node, comprising:

an interface unit electrically coupled to at least one inverter node and the artificial neutral node and configured to obtain a first signal including only the third harmonic component therefrom without requiring connection to the stator neutral node and to generate a second signal containing substantially only the third harmonic component, the interface unit also coupled to an inverter phase node and configured to extract a third signal therefrom and to generate a fourth signal comprising a phase voltage for the respective phase; and

a controller electrically coupled to the inverter and the interface unit and configured to receive the second and fourth signals to control application of stator current signals by the inverter to the motor, the controller also configured to measure the speed of the motor based on the second signal.