AC-to-AC power inverter apparatus functioning without smoothing capacitor, and control method thereof

• US 5,481,451 A
• Filed: 10/29/1993
• Issued: 01/02/1996
• Est. Priority Date: 10/30/1992
• Status: Expired due to Term

• Current Assignee: Kabushiki Kaisha Anima Japan
• Original Assignee: Arex Electronics Corporation
• Inventors: Kuwahara, Naruto
• Primary Examiner(s): NGUYEN, MATTHEW VAN
• Application Number:
  US08/145,907
• Time in Patent Office: 795 Days
• Field of Search: 363/34, 363/37, 363/39, 363/40, 363/41, 363/43, 363/45, 363/46, 363/131, 363/132, 318/801, 318/803, 318/808, 318/810, 318/811, 318/812
• US Class Current: 363/37
• CPC Class Codes: H02M 1/0022 the disturbance parameters being input voltage fluctuations
• CPC Class Codes: H02M 5/458 using semiconductor devices only

Abstract

An AC-to-AC power inverter apparatus and a control method thereof are described in which the effects of AC ripple contained in an intermediate DC voltage produced in the apparatus are eliminated from the output AC voltage, thereby enabling the inverter apparatus to function without a large-capacitance smoothing capacitor. The amplitude of the DC voltage, including the AC ripple amplitude, is detected, the amplitude of a reference AC waveform is divided by the detected amplitude, and the value of the resultant ratio is applied to control the duty factor of a PWM signal, which controls a DC-to-AC inverter circuit. Changes in the DC voltage due to AC ripple are thereby prevented from affecting the output AC voltage obtained, which has an average value waveform corresponding to the reference waveform.

Claims

1. An AC power inverter apparatus for converting an input AC voltage supplied from an AC power source to an output AC voltage, comprising:

AC-to-DC converter means for converting said input AC voltage to a DC voltage having AC ripple components;

amplitude detection means (24) for deriving an amplitude detection signal, said amplitude detection signal varying in accordance with changes in amplitude of said DC voltage;

reference waveform generating means (26) for generating a reference waveform signal from a reference waveform, said reference waveform signal varying in accordance with changes in amplitude of the reference waveform;

operational means (30) for operating on said reference waveform signal and said amplitude detection signal to obtain a ratio signal, said ratio signal varying in amplitude in accordance with a ratio of said amplitude of the reference waveform to said amplitude of the DC voltage;

pulse width modulation signal generating means (32,

     34) for operating on said ratio signal to generate a pulse width modulation signal, said pulse width modulation signal varying in duty factor in accordance with changes in said amplitude of the ratio signal; and

a DC-to-AC inverter circuit, controlled by said pulse width modulation signal for converting said DC voltage to said output AC voltage;

said DC-to-AC inverter circuit being controlled by said pulse width modulation signal such as to compensate the amplitude of said output AC voltage for changes in said DC voltage amplitude, to thereby compensate against said ripple components.

2. An AC power inverter apparatus according to claim 1, wherein said pulse width modulation signal generating means comprising:

triangular waveform generating means for generating a triangular waveform signal having a fixed period; and

a comparator circuit for comparing said triangular waveform signal with said ratio signal, to obtain said pulse width modulation signal.

3. An AC power inverter apparatus according to claim 2, wherein said operational means comprises divider means for dividing amplitude values expressed by said reference waveform signal by amplitude values expressed by said amplitude detection signal.

4. An AC power inverter apparatus according to claim 3, wherein said amplitude detection signal is an analog signal varying in amplitude (Er) in proportion to said DC voltage amplitude, wherein said reference waveform signal is an analog signal varying in amplitude (Vi) in proportion to said reference waveform amplitude, wherein said triangular waveform signal is an analog waveform signal and said comparator means is formed of an analog voltage comparator.

5. An AC power inverter apparatus according to claim 3, further comprising analog-to-digital conversion means for converting said amplitude detection signal to successive digital data expressing successive sample values of instantaneous amplitude of said DC voltage, wherein said reference waveform generating means functions to generate said reference waveform signal as successive digital data expressing successive values of instantaneous amplitude of said reference waveform, wherein said triangular waveform generating means is formed of a reversible counter circuit for generating cyclically increasing and decreasing digital data values as said triangular waveform signal, and wherein said comparator means is formed of a digital comparator.

6. An AC power inverter apparatus according to claim 1, further comprising means for generating an amplitude factor (K1) which is presettable in magnitude in accordance with a desired value of amplitude of said output AC voltage from said AC power inverter apparatus, and means for multiplying said reference waveform signal by said amplitude factor.

10. An AC power inverter apparatus according to any of claims 1, 7 or 8, wherein said AC-to-DC converter means is a regenerative rectifier circuit, comprising:

a plurality of main rectifier diodes interconnected to form a main rectifier circuit, for transferring power from said AC power source to said DC-to-AC inverter circuit by forward current flow through said rectifier diodes;

a plurality of current transfer elements each connected in parallel with a corresponding one of said rectifier diodes; and

synchronizing means operating in synchronism with said input AC voltage from the AC power source, for controlling each of said current transfer elements to selectively permit transfer of power from said DC-to-AC inverter circuit by current flow through said current transfer elements in the inverse direction to said forward current flow.

11. An AC power inverter apparatus according to claim 10 wherein each of said current transfer elements is a transistor which is connected in parallel with a corresponding one of said main rectifier diodes and wherein said synchronizing means is formed of a synchronizing circuit and a drive circuit, said synchronizing circuit comprising:

a plurality of secondary rectifier diodes connected to form a secondary rectifier circuit which is coupled to rectify said AC input voltage;

a resistor connected as a resistive load to said secondary rectifier circuit; and

a plurality of current detection elements, each connected to generate a current detection signal in response to a flow of forward current through a corresponding one of said secondary rectifier diodes;

wherein said drive circuit is responsive to each of said current detection signals for supplying a drive signal to a corresponding one of said transistors, for thereby setting said transistor in a conducting state in which current flow is enabled through said transistor in said inverse direction.

7. An AC power inverter apparatus for converting an input AC voltage supplied from an AC power source to an output AC voltage, comprising:

AC-to-DC converter means for converting said input AC voltage to a DC voltage having AC ripple components;

amplitude detector means (24) for deriving an amplitude detection signal, said amplitude detection signal varying in accordance with changes in amplitude of said DC voltage;

analog-to-digital converter means (70) for converting said amplitude detection signal to digital data;

reference waveform memory means (72) for generating data values representing a reference waveform and for storing therein successive digital sample values of amplitude of the reference waveform;

a microcomputer coupled to obtain, at each of periodically occurring time points, a detected amplitude value (Er) from said analog-to-digital converter means and a waveform amplitude value (V1) read out from said memory means, for multiplying said waveform amplitude value by a presettable amplitude factor (K1), and dividing a product obtained thereby by said detected amplitude value (Er), to obtain a ratio value (K1·

V1/Er);

a reversible counter circuit (76) for generating data representation a triangular waveform having cyclically increasing and decreasing values of data representing changes in amplitude of the triangular waveform;

digital comparator means (78) for comparing each said ratio value with a count value of said reversible counter circuit, to obtain successive comparison bits, and latch means for latching said comparison bits to produce a pulse width modulation signal; and

a DC-to-AC inverter circuit receiving said DC voltage and controlled by said pulse width modulation signal for converting said DC voltage to said output AC voltage;

said DC-to-AC inverter circuit being controlled by said pulse width modulation signal to compensate the amplitude of said output AC voltage against changes in said DC voltage amplitude, to thereby compensate against said ripple components.

9. An AC power inverter apparatus according to claim 7, wherein said microcomputer functions in each said fixed period (t) to compute a value (t_x) for said first portion (t1) as:

space="preserve" listing-type="equation">t.sub.x =K1·

t/Er,

where K1 is said presettable amplitude factor and Er is said detected digital amplitude value.

8. An AC power inverter apparatus for converting an input AC voltage supplied from an AC power source to an output 3-phase AC voltage, comprising:

AC-to-DC converter means for converting said input AC voltage to a DC voltage having AC ripple components;

amplitude detection means (24) for deriving an amplitude detection signal, said amplitude detection signal varying in accordance with changes in amplitude of said DC voltage;

analog-to-digital converter means (70) for converting said amplitude detection signal to digital data;

a DC-to-AC inverter circuit (58) formed of a plurality of controllable switching elements, for converting said DC voltage to said output 3-phase AC voltage, and supplying respective phases thereof to three output terminals (58a'"'"', 58b'"'"', 58c'"'"');

reference vector memory means (118) having stored therein data representing a reference pattern of vectors, said pattern expressing a reference waveform of said output 3-phase AC voltage, said vectors including unit length vectors and zero length vectors, each said zero length vector representing a condition of zero potential difference between respective phases of said output 3-phase AC voltage;

a microcomputer coupled to take in, at successive time points recurring with a fixed period (t), a detected digital amplitude value (Er) from said analog-to-digital converter means, a preset amplitude factor (K1), and a unit length vector read out from said reference vector memory means, for producing during a first portion (t1) of said fixed period (t) a combination of control signals (Vd) in accordance with said unit length vector, for then reading out from said reference vector memory means a zero length vector and producing during a second portion (t2) of said fixed period (t) a combination of control signals (Vd) in accordance with said zero length vector, and for determining the ratio of said first and second portions (t1, t2) in accordance with a ratio of said preset amplitude factor (K1) to said detected amplitude value (Er); and

a drive circuit coupled to said DC-to-AC inverter circuit and responsive to each said combination of control signals for generating a corresponding combination of drive signals, for setting said plurality of switching elements to a combination of states in accordance with said combination of control signals;

said microcomputer functioning during each said fixed period (t) to increase said second time period portion (t2) in relation to said first portion (t1) in accordance with an increase in said DC voltage amplitude as expressed by said detected amplitude value, for thereby compensating said output 3-phase AC voltage against said ripple components.

12. A method of operating a control circuit of an AC power inverter apparatus, said AC power inverter apparatus including an AC-to-DC converter circuit for converting an input AC voltage from a power supply source to a DC voltage having AC ripple components, and a DC-to-AC inverter circuit, said DC-to-AC inverter circuit being controlled by a pulse width modulation drive signal produced from said control circuit to convert said DC voltage to an output AC voltage while compensating said output AC voltage against effects of said AC ripple components, said method comprising execution at each of periodic intervals of a sequence of steps of:

(a) obtaining a detected instantaneous amplitude value (Er) proportional to said DC voltage;

(b) reading out, from a memory, one (V1) of a sequence of stored reference waveform instantaneous amplitude values;

(c) obtaining a preset amplitude factor (K1) indicative of a desired amplitude of said output AC voltage;

(d) calculating the product of said reference waveform instantaneous amplitude value (V1) and said amplitude factor (K1), and dividing said product by said detected instantaneous amplitude value (Er) to obtain a ratio value;

(e) comparing said ratio value with a current count value of a counter whose count state is successively incremented and successively decremented in alternating intervals, to obtain a comparison value; and

(f) latching said comparison value in a latch circuit to thereby obtain said pulse width modulation signal as an output signal from said latch circuit, with said pulse width modulation signal having a duty factor which decreases in accordance with an increase in said DC voltage resulting from said ripple components.

13. A method of operating a control circuit of an AC power inverter apparatus, said AC power inverter apparatus including an AC-to-DC converter circuit for converting an input AC voltage from a power supply source to a DC voltage having AC ripple components, and a DC-to-AC inverter circuit formed of a plurality of switching elements, for converting said DC voltage to an output 3-phase AC voltage, said method comprising execution in each of successive intervals recurring with a fixed period (t) of a sequence of steps of:

(a) obtaining a detected instantaneous amplitude value (Er) proportional to said DC voltage;

(b) obtaining data representing one unit length vector of a reference pattern of vectors, said reference pattern expressing a reference waveform of said output 3-phase AC voltage;

(c) obtaining a preset amplitude factor (K1) indicative of a desired amplitude of said output 3-phase AC voltage;

(d) generating a combination of drive signals determined in accordance with said unit length vector, during a first portion (t1) of said fixed period (t), determining the duration of said first portion (t1) in proportion to the ratio of said amplitude factor (K1) to said detected instantaneous amplitude value (Er), and supplying said drive signals to establish a corresponding combination of states of said switching elements during said first portion (t1);

(e) obtaining data representing a zero length vector, corresponding to a condition of zero potential difference between respective phases of said output 3-phase voltage; and

(f) generating a combination of drive signals determined in accordance with said zero length vector, and supplying said drive signals to establish a corresponding combination of states of said switching elements during a remaining portion (t2) of said fixed period (t).