Meat slicing machine and method of use thereof

• US 5,481,466 A
• Filed: 01/31/1994
• Issued: 01/02/1996
• Est. Priority Date: 04/23/1992
• Status: Expired due to Fees

• Current Assignee: Joseph Carey
• Original Assignee: Townsend Engineering Company (Marel HF)
• Inventors: Carey, Joseph
• Primary Examiner(s): Gordon, Paul P.
• Application Number:
  US08/189,593
• Time in Patent Office: 701 Days
• Field of Search: 364/474.33, 364/474.09, 364/567, 364/562, 83/37, 83/38, 83/367
• US Class Current: 700/167
• CPC Class Codes: A22C 17/002 Producing portions of meat with predetermined characteristics, e.g. weight or particular dimensions
• CPC Class Codes: A22C 17/0033 Cutting slices out of a piece of meat slicing machines B26D1/143
• CPC Class Codes: A22C 17/008 for measuring quality, e.g. to determine further processing
• CPC Class Codes: A22C 17/0086 Calculating cutting patterns based on visual recognition
• CPC Class Codes: B26D 2210/02 for cutting food products, e.g. food slicers
• CPC Class Codes: B26D 7/01 Means for holding or positioning work
• CPC Class Codes: B26D 7/18 Means for removing cut-out material or waste
• CPC Class Codes: B26D 7/30 for weighing cut product
• CPC Class Codes: Y10T 83/0515 During movement of work past flying cutter
• CPC Class Codes: Y10T 83/0538 Repetitive transverse severing from leading edge of work
• CPC Class Codes: Y10T 83/531 With plural work-sensing means
• CPC Class Codes: Y10T 83/536 Movement of work controlled

Abstract

A meat slicing machine has a frame having an inclined support surface with upper and lower ends. A slicing element is on the frame adjacent the lower end of the support surface. A weighing element on the frame is operationally connected to the support surface for weighing an elongated slab supported thereon. A measuring mechanism is provided on the frame for measuring the length of the slab before it is sliced. Stops are on the frame for stopping the slab of meat at the time it is weighed and the length is measured. Laser elements are provided on the frame for measuring the lateral width and the upper surface of the slab of meat as it is moved from the point of being weighed towards the slicing element. A computer is operatively connected to the weight and length measuring mechanism. The computer has a storage bank including known historical data on slabs of meat having known weights, lengths and density factors. The method of slicing meat entails the use of the slicing machine to weigh a slab of meat, measure its length, and comparing this data with historical data on known slabs of meat having similar weights, lengths and density factors.

Claims

1. The method of slicing a plurality of drafts from an elongated slab of meat product, comprising,

laying a slab of product to be sliced on a supporting surface located upstream from a slicing blade wherein said slab has forward and rearward ends, opposite sides, and upper and lower surfaces,

weighing said slab and measuring the length thereof while said slab is on said supporting surface,

comparing the weight and length of said slab with historical data of known historical slabs having similar weights, lengths and density factors, and selecting an operational density factor from said historical data based upon historical slabs having weights and lengths similar to that of said slab,

selecting a predetermined draft weight,

selecting a predetermined number of slices for each draft to be sliced,

calculating the volume of a first draft of said slab having said predetermined draft weight, and

slicing said first draft into said predetermined number of slices of equal thickness.

2. The method of claim 1 comprising the further step of selecting predetermined parameters for the thickness of each slice and slicing said first draft within said parameters.

3. The method of claim 1 wherein said slab is held against movement while its length and weight are being measured.

4. The method of claim 1 wherein the upper and lower ends of said slab are held against relative movement as said slab is moved towards said slicing blade to prevent reactive movement of said slab while it is being sliced.

5. The method of claim 4 wherein vertical pressure is exerted on said first draft as it is moved towards said slicing blade.

6. The method of claim 1 wherein said slab is grasped at its upper and lower ends by upper and lower transport elements, respectively, to move said slab towards said slicing blade, and equalizing the speed of travel of said transport elements to maintain said slab in a relatively flat and stable position as said plurality of drafts are being sliced.

7. The method of claim 1 wherein the volume of said first draft is determined in part by measuring its lateral width and by sensing the configuration of its upper surface to determine an average face area.

8. The method of claim 7 wherein the configuration of the upper surface of said slab and the drafts of said slab are sensed by a sensor means that is free from physical contact with said slab.

9. The method of claim 8 wherein said sensor means is a laser means.

10. The method of claim 1 wherein the steps therein are repeated for a plurality of drafts until the length of said slab is sliced, and wherein the thickness of the slices of each draft vary from draft to draft in direct relation to the variances in thickness of each draft.

11. The method of claim 10 wherein the thickness of each slice falls within predetermined thickness parameters selected prior to the commencement of slicing any of said slab.

12. The method of claim 1 wherein vertical pressure is exerted on each draft to be sliced as said slab moves toward said slicing blade.

13. The method of claim 1 wherein the thickness of each slice is determined by controlling the velocity of said slab towards said slicing blade.

14. The method of claim 13 wherein the thickness of the slices in said first draft with respect to slices in a subsequent draft to be sliced is varied by changing the velocity of said slab towards said slicing blade during the times when said first draft and said subsequent draft is being sliced.

15. The method of claim 1 wherein the actual density of said slab is calculated after it is sliced, and said actual density along with the actual weight and length of said slab is recorded and stored for subsequent use in conjunction with said historical data.

16. A machine for slicing an elongated slab of meat product into a plurality of drafts of substantial equal predetermined weights and the same predetermined number of slices with the slices in each draft having the same thickness, comprising,

a frame having an inclined support surface with upper and lower ends,

a slicing means on said frame adjacent the lower end of said support surfaces,

first means on said frame for weighing an elongated slab on said support surface,

second means on said frame for measuring the length thereof before said slab is sliced, whereupon the length and weight of said slab can be measured while said slab is on said supporting surface to permit comparison thereof with historical data of known historical slabs having similar weights, lengths and density factors.

17. The machine of claim 16 wherein means are provided on said frame for moving a slab of meat towards said slicing means on said support surface and to a length measuring position upstream from said slicing means;

stop means on said frame for stopping said slab of meat at said length measuring position, and means on said frame for measuring the lateral width and upper surface of said slab of meat as it moves from said position towards said slicing means.

18. The machine of claim 17 wherein means are on said frame for measuring the lateral width and upper surface of said slab of meat as it moves from said length measuring position towards said slicing means;

said computer means being operationally connected to said means for measuring the lateral width and upper surface of said slab of meat, means on said computer for receiving the weight of drafts of said meat slab to be sliced and the number of slices per draft, means on said computer to determine the volume and density of a first draft to be sliced using said identified density factor, speed control means in said computer means to move said slab of meat and said first draft towards said slicing means, said speed control means operationally connected to said computer so that said first draft will be advanced towards said slicing means at a constant speed that will create a first draft at said predetermined weight with said predetermined number of slices all of uniform thickness.

19. The machine of claim 17 wherein said means for measuring the upper surface of said slab is free from physical contact with said slab.

20. The machine of claim 19 wherein said means for measuring the upper surface of said slab is a laser means.

21. The machine of claim 17 wherein a gripper means on said frame moves said meat slab to said length measuring position, said gripper means having a plurality of gripper elements thereon, said gripper means and said gripper elements being operationally connected to a control means so that said gripper elements will physically grip an upper end of said slab when said slab is in said length measuring position.

22. The machine of claim 21 wherein second gripping elements are mounted on said frame downstream from said stop means to grip the lower end of said slab as it moves toward said slicing means.

23. The machine of claim 22 wherein said gripper means and said second gripping elements are interconnected to move both the upper and lower ends of said slab towards said slicing means at the same velocity, and to hold said slab in a stable and flat position on said support means as it moves toward said slicing means.

24. The machine of claim 23 wherein a holddown roller on said frame engages the upper surface of said meat slab downstream of said stop means.

25. The machine of claim 17 wherein said stop means is a pivotal gate.

26. The machine of claim 16 wherein a computer means are operatively connected to said first and second means, said computer means having a storage bank therein including known historical data on slabs of meat having known weights, lengths, and density factors, means on said computer means for comparing the weight and length of said slab to said historical data for comparison with historical slabs of similar weight and length to permit identification of the density factor of such historical slabs.

27. A machine for slicing an elongated slab of meat product into a plurality of drafts of substantial equal predetermined weights and the same predetermined number of slices with the slices in each draft having the same thickness, comprising,

a frame having an inclined support surface with upper and lower ends,

a slicing means on said frame adjacent the lower end of said support surfaces,

first means on said frame for weighing an elongated slab on said support surface,

second means on said frame for measuring the length thereof before said slab is sliced,

a computer means operatively connected to said first and second means,

said computer means having a storage bank therein including known historical data on slabs of meat having known weights, lengths, and density factors, means on said computer means for comparing the weight and length of said slab to said historical data for comparison with historical slabs of similar weight and length to permit identification of the density factor of such historical slabs.

28. The machine of claim 27 wherein means are on said frame for measuring the lateral width and upper surface of said slab of meat as it moves from a length measuring position upstream from said slicing means towards said slicing means;

said computer means being operationally connected to said means for measuring the lateral width and upper surface of said slab of meat, means on said computer for receiving the weight of drafts of said meat slab to be sliced and the number of slices per draft, means on said computer to determine the volume and density of a first draft to be sliced using said identified density factor, speed control means in said computer means to move said slab of meat and said first draft towards said slicing means, said speed control means operationally connected to said computer so that said first draft will be advanced towards said slicing means at a constant speed that will create a first draft at said predetermined weight with said predetermined number of slices all of uniform thickness.