Electrostatic powder-coating gun

• US 5,482,214 A
• Filed: 12/17/1992
• Issued: 01/09/1996
• Est. Priority Date: 12/17/1991
• Status: Expired due to Fees

• Current Assignee: Wagner International AG
• Original Assignee: Wagner International AG
• Inventors: Talacko, Radovan
• Primary Examiner(s): Grant, William
• Application Number:
  US07/991,504
• Time in Patent Office: 1,118 Days
• Field of Search: 239/3, 239/690, 239/697, 239/698, 239/704, 239/705, 239/706, 239/707, 239/708, 239/105, 239/468, 239/469, 239/470, 118/621, 118/627, 118/629
• US Class Current: 239/698
• CPC Class Codes: B05B 5/032 for spraying particulate materials
• CPC Class Codes: B05B 5/0531 Power generators

Abstract

An electrostatic powder-coating gun is provided which comprises a powder duct which is connected to a supply conduit for a powder-air-mixture and arranged along the longitudinal axis of the gun barrel and having an open mouth towards the work to be coated, a high-voltage generator, an electrode supporting tube extending through the powder duct in axial direction thereof, and a high-voltage electrode located on the supporting tube and protruding beyond the mouth of the powder duct towards the work. The high-voltage generator and the powder duct are disposed in series along the longitudinal axis of the powder tube in such a way that the powder duct is adjacent the muzzle of the gun barrel. The powder duct is comprised of a toroidal duct and an annular channel extending therefrom and opening to the outside.

Claims

1. An electrostatic powder-coating gun having a gun barrel, comprising:

a powder duct which is connectable to a supply conduit for a powder-air-mixture and is arranged along the longitudinal axis of the gun barrel towards the work to be coated and terminating in a mouth;

a high-voltage generator which is connectable to a power supply line;

an electrode supporting tube extending through the powder duct in axial direction thereof; and

a high-voltage electrode which is carried by the supporting tube and which protrudes beyond the mouth of the powder duct towards the work and is connected to the high-voltage generator via a conductor passing through the supporting tube, wherein the high-voltage generator and the powder duct are disposed in series along the longitudinal axis of the gun barrel, and

wherein the powder duct comprises a toroidal powder duct coaxial with the electrode supporting tube and an annular channel extending to said mouth, and a supply port for the powder-air-mixture, extending into the toroidal powder duct tangentially, at an inclination to the longitudinal axis.

2. The electrostatic powder-coating gun as claimed in claim 1, wherein the high-voltage generator is disposed within the gun barrel and an annular gap is arranged between the high-voltage generator and an inner wall of the gun barrel, said annular gap being flow connectable to a pressurized-air supply means, and in flow communication with the interior space of the electrode supporting tube, said interior space opening adjacent the high-voltage electrode.

3. The electrostatic powder-coating gun as claimed in claim 2, wherein the high-voltage electrode is located on a deflector body which is mounted to the electrode supporting tube, and the deflector body includes air flow openings.

4. The electrostatic powder-coating gun as claimed in claim 1, wherein the high-voltage electrode is located on a deflector body which is mounted to the electrode supporting tube.

5. The electrostatic powder-coating gun as claimed in claim 1, wherein the annular powder channel is conically enlarged from the toroidal powder duct towards the mouth thereof.

6. The electrostatic powder-coating gun as claimed in claim 1, wherein a cap including a slotted nozzle is fitted onto the powder duct covering said mouth, the high-voltage electrode protruding through the slotted nozzle.

7. The electrostatic powder-coating gun as claimed in claim 1, wherein the gun barrel comprises a barrel main member and a barrel extension coupled thereto.

8. An electrostatic powder-coating gun, comprising:

a gun housing;

a powder duct within said housing and having a supply port flow connectable to a supply conduit for a powder-air-mixture, arranged along a longitudinal axis of the gun toward the work to be coated;

a high-voltage generator connectable to a power supply, said generator disposed within said gun housing;

an electrode supporting tube extending through the powder duct along the longitudinal axis thereof;

a high-voltage electrode mounted to the supporting tube and protruding beyond a mouth of the powder duct towards the work, connected to the high-voltage generator via a conductor passing through the supporting tube, the powder duct comprising a toroidal powder duct coaxial with the electrode supporting tube and opening into an annular channel extending along the longitudinal axis of the powder duct to the mouth, the supply port for the powder-air-mixture flow connected into the toroidal powder duct tangentially.

9. The electrostatic powder-coating gun as claimed in claim 8, wherein said supply port is arranged flow connected to said toroidal powder duct at an inclination to the longitudinal axis thereof.

10. The electrostatic power-coating gun as claimed in claim 8, wherein the gun housing comprises a gun barrel and the high-voltage generator and the powder duct are disposed in series along the longitudinal axis of the gun barrel.

11. The electrostatic power-coating gun as claimed in claim 10, wherein said powder duct is arranged in an extension piece, and the high-voltage electrode is arranged in a main piece, both the extension piece and the main piece being arranged along the longitudinal axis of the gun barrel, said main piece having a pressurized air conduit formed therethrough, and said pressurized air conduit being flow connectable to a source of pressurized air, said extension piece attachable to said main piece, said electrode supporting tube having an open base end and an open distal end adjacent said electrode, wherein said pressurized air conduit is flow open to said electrode supporting tube at said base end for passing pressurized air therethrough.

12. The electrostatic powder-coating gun as claimed in claim 11, wherein said electrode is mounted coaxially protruding from said open distal end of said electrode supporting tube and said electrode supporting tube comprises discreet air passages at said open distal end.

13. The electrostatic power-coating gun as claimed in claim 8, wherein said electrode supporting tube terminates in a flared deflector body having a deflecting surface on an outside thereof.

14. The electrostatic powder-coating gun as claimed in claim 8 further comprising a cap mounted to said mouth of said powder duct and extending toward the work and surrounding said electrode supporting tube, said cap having an aperture at a terminal end thereof, said high-voltage electrode protruding through said aperture.

15. The electrostatic powder-coating gun as claimed in claim 14, wherein said aperture comprises a slotted configuration.