Method and device for the production of carbon nanotubes

• US 5,482,601 A
• Filed: 01/13/1995
• Issued: 01/09/1996
• Est. Priority Date: 01/28/1994
• Status: Expired due to Term

• Current Assignee: Director-General of the Agency of Industrial Science and Technology, the Ministry of International Trade and Industry of Japan (Government of Japan)
• Original Assignee: Director-General of the Agency of Industrial Science and Technology, the Ministry of International Trade and Industry of Japan (Government of Japan)
• Inventors: Yumura, Motoo, Ohshima, Satoshi, Uchida, Kunio, Kuriki, Yasunori, Ikazaki, Fumikazu
• Primary Examiner(s): Niebling, John
• Assistant Examiner(s): Mayekar, Kishor
• Application Number:
  US08/372,130
• Time in Patent Office: 361 Days
• Field of Search: 204/173, 422/186.26
• US Class Current: 204/173
• CPC Class Codes: B82Y 30/00 Nanotechnology for materials or surface science, e.g. nanocomposites
• CPC Class Codes: B82Y 40/00 Manufacture or treatment of nanostructures
• CPC Class Codes: C01B 32/16 Preparation
• CPC Class Codes: Y10S 977/742 Carbon nanotubes, CNTs
• CPC Class Codes: Y10S 977/844 Growth by vaporization or dissociation of carbon source using a high-energy heat source, e.g. electric arc, laser, plasma, e-beam

Abstract

Carbon nanotubes are produced by successively repositioning an axially extending rod-like carbonaceous anode relative to a cathode surface such that a tip end surface of the anode successively faces on different portions of the cathode surface while impressing a direct current voltage therebetween, so that an arc discharge occur with the simultaneous formation of carbonaceous deposits containing carbon nanotubes on each of the portions of the cathode surface. The carbonaceous deposits are scraped and collected. A device for carrying out the above method includes a driving member for displacing the cathode surface relative to the anode.

Claims

1. A method of producing carbon nanotubes, comprising the steps of:

(a) successively positioning an axially extending carbonaceous anode rod having a tip end surface and a cathode having a cathode surface having an area greater than that of said tip end surface in an atmosphere of an inert gas such that said tip end surface successively faces on different portions of said cathode surface while keeping a distance therebetween substantially unchanged and while keeping the axis of said anode rod oriented in the direction normal to each of said portions of said cathode surface;

(b) impressing a direct current voltage between said anode and said cathode to cause an arc discharge to occur between said tip end surface of said anode rod and each of said portions of said cathode surface and to permit carbonaceous deposits containing carbon nanotubes to accumulate on each of said portions; and

(c) scraping said carbonaceous deposits from each of said portions.

2. A method as claimed in claim 1, wherein step (a) is performed continuously.

3. A method as claimed in claim 2, wherein step (a) is performed intermittently.

4. A device for producing carbon nanotubes, comprising:

an airtight chamber;

an axially extending carbonaceous anode rod having a tip end surface;

a cathode having a cathode surface having an area larger than that of said tip end surface of said anode rod;

means for feeding an inert gas to said chamber;

means for supporting said cathode such that said cathode surface thereof is positioned within said chamber;

means for supporting said anode rod such that said tip end surface is positioned within said chamber and faces said cathode surface with the axis of said anode rods being oriented in the direction normal to said cathode surface;

first means for controlling the distance between said tip end surface and said cathode surface;

second means for successively positioning said anode rod and said cathode such that said tip end surface successively faces on different portions of said cathode surface;

means for impressing a direct current voltage between said anode rod and said cathode so as to cause an arc discharge to occur between said tip end surface of said anode rod and each of said portions of said cathode surface and to permit carbonaceous deposits containing carbon nanotubes to accumulate on each of said portions of said cathode surface; and

means for scraping the carbonaceous deposits from each of said portions of said cathode surface.

5. A device as claimed in claim 4,

wherein said cathode includes an electrically conductive columnar body having a circular cross-section, said columnar body having one end providing said cathode surface and the other end fixedly connected to a coaxially extending, electrically insulating shaft,

wherein said means for supporting said cathode includes a support member fixed within said chamber and having a hole in which said columnar body of said cathode is rotatably received such that the axis of said columnar body serves as the center of rotation of said columnar body,

wherein said second means includes drive means connected to said shaft for rotating said shaft about the axis thereof,

wherein said means for supporting said anode rod includes a holder holding said anode rod such that the axis of said anode rod is oriented in parallel with the axis of said columnar body but is departed from the axis of said columnar body,

wherein said first means includes drive means connected to said holder for shifting said holder in the direction parallel with the axis of said anode rod, and

wherein said scraping means includes a blade fixedly disposed within said chamber such that said blade is in sliding contact with each of said portions of said cathode surface upon rotation of said columnar body.

6. A device as claimed in claim 5, wherein said support member is formed of an electrically conductive material and is maintained in electrical contact with said columnar body, wherein said holder is formed of an electrically conductive material and is maintained in electrical contact with said anode rod, and wherein said means for impressing a direct current voltage includes lead wires extending between a DC source and said holder and between said DC source and said support member.