Composite framed mirror and method for making same

• US 5,483,386 A
• Filed: 05/16/1994
• Issued: 01/09/1996
• Est. Priority Date: 05/16/1994
• Status: Expired due to Fees

• Current Assignee: Renin Corp. (BBX Capital, Inc.)
• Original Assignee: Stanley Works Limited (Stanley Black & Decker, Inc.)
• Inventors: Carson, Kenneth R.
• Primary Examiner(s): Dzierzynski, Paul M.
• Assistant Examiner(s): SIKDER, MOHAMMAD YUNUS
• Application Number:
  US08/243,278
• Time in Patent Office: 603 Days
• Field of Search: 359/883, 359/879, 40/619, 40/152.1, 40/154, 40/152, 40/159, 40/608, 40/609, 40/870, 40/871, 40/844, 40/156, 40/158.1, 248/551
• US Class Current: 359/883
• CPC Class Codes: A47G 1/02 Mirrors used as equipment hand, pocket, or shaving mirrors A45D42/00; optical viewing means for vehicles B60R1/00
• CPC Class Codes: G02B 5/08 Mirrors vehicle mirrors involving special optical features B60R1/08
• CPC Class Codes: Y10S 359/90 Methods
• CPC Class Codes: Y10T 156/1343 Cutting indefinite length web after assembly with discrete article
• CPC Class Codes: Y10T 156/1734 Means bringing articles into association with web

Abstract

A framed mirror includes a frame with a peripheral portion having front and rear faces and defining an opening extending therethrough. The peripheral portion of the frame has a recess in the rear surface thereof providing a shoulder extending about the opening. A mirror having front and rear surfaces is seated in the opening with the peripheral portion of its front surface disposed on the shoulder. Synthetic resin sheeting extends over the rear surface of the mirror and over at least a portion of the rear surface of the frame peripheral portion, and is adhesively bonded to the rear surfaces of the mirror and the frame to secure the mirror on the shoulder and to provide resistance to shattering of the mirror.

Claims

1. A framed mirror for doors and wall mounting comprising:

(a) a frame having a peripheral portion with front and rear surfaces and bounding an opening extending therethrough, said peripheral portion having a recess in the rear surface thereof providing a shoulder extending about said opening;

(b) a glass mirror having front and rear surfaces and an edge extending about its periphery, said mirror being disposed in said opening with the peripheral portion of its front surface seated on said shoulder and its edge adjacent the margins of said recess, said mirror and recess being cooperatively dimensioned so that said rear surface of said mirror lies in a plane closely adjacent to but not above said rear surface of said frame; and

(c) high tensile strength synthetic resin sheeting extending over said rear surface of said mirror and over at least a portion of said rear surface of said frame peripheral portion outwardly of said recess, said sheeting being securely bonded to said rear surfaces of said mirror and said frame by adhesive to secure said mirror on said shoulder and to provide resistance to shattering of said mirror, said sheeting and frame peripheral portion cooperating to provide a seal for said edge of said mirror.

2. The framed mirror in accordance with claim 1 wherein said frame is fabricated from synthetic resin.

3. The framed mirror in accordance with claim 2 wherein said frame is integrally molded.

4. The framed mirror in accordance with claim 1 wherein said sheeting is biaxially oriented.

5. The framed mirror in accordance with claim 1 wherein said adhesive is a coating of pressure sensitive adhesive on said sheeting.

6. In a method for making framed mirrors for doors and wall mounting, the steps comprising:

(a) forming a frame with a peripheral portion having front and rear surfaces and bounding an opening extending therethrough, said peripheral portion having a recess in the rear surface thereof providing a shoulder extending about said opening;

(b) seating a glass mirror having front and rear surfaces and an edge extending about its periphery, said mirror being disposed in said opening with the peripheral portion of its front surface seated on said shoulder and its edge adjacent the margins of said recess, said mirror and recess being cooperatively dimensioned so that the plane of the rear surface of said mirror lies adjacent to, but not above, the rear surface of said frame; and

(c) applying high tensile strength synthetic resin sheeting to said rear surface of said mirror and over at least a portion of said rear surface of said frame peripheral portion, said sheeting being securely bonded by adhesive to said rear surfaces of said mirror and said frame to secure said mirror on said shoulder and to provide resistance to shattering of said mirror, said sheeting and frame peripheral portion cooperating to provide a seal for said edge of said mirror.

7. The method for making framed mirror in accordance with claim 6 wherein said frame is fabricated from synthetic resin.

8. The method for making framed mirror in accordance with claim 7 wherein said frame is integrally molded.

9. The method for making framed mirror in accordance with claim 6 wherein said sheeting is biaxially oriented.

10. The method for making framed mirror in accordance with claim 6 wherein said adhesive is a coating of pressure sensitive adhesive on said sheeting.