Adaptive vehicle suspension system with mechanism for varying controller gains in response to changing road roughness conditions

• US 5,483,448 A
• Filed: 03/04/1993
• Issued: 01/09/1996
• Est. Priority Date: 12/14/1992
• Status: Expired due to Term

• Current Assignee: Ford Global Technologies, LLC (Ford Motor Company)
• Original Assignee: Ford Motor Company
• Inventors: Winkelman, James R., Liubakka, Michael K.
• Primary Examiner(s): PARK, COLLIN
• Application Number:
  US08/026,369
• Time in Patent Office: 1,041 Days
• Field of Search: 364/148, 364/149, 364/151, 364/152, 364/157, 364/178, 364/179, 364/164, 364/165, 364/166, 364/424.05, 280/707, 280/6.1, 280/840, 280/DIG. 1, 395/20, 395/903
• US Class Current: 701/37
• CPC Class Codes: B60G 17/0165 to an external condition, e.g. rough road surface, side wind
• CPC Class Codes: B60G 17/0182 involving parameter estimation, e.g. observer, Kalman filter
• CPC Class Codes: B60G 2400/102 vertical
• CPC Class Codes: B60G 2400/252 vertical
• CPC Class Codes: B60G 2400/82 Ground surface
• CPC Class Codes: B60G 2500/22 Spring constant
• CPC Class Codes: B60G 2600/60 Signal noise suppression; Electronic filtering means
• CPC Class Codes: B60G 2600/70 Computer memory; Data storage, e.g. maps for adaptive control
• CPC Class Codes: B60G 2600/76 Digital systems
• CPC Class Codes: B60G 2800/916 Body Vibration Control
• CPC Class Codes: B60K 31/047 the memory being digital
• CPC Class Codes: B60W 2050/0022 Gains, weighting coefficients or weighting functions
• CPC Class Codes: B60W 2050/0031 Mathematical model of the vehicle
• CPC Class Codes: B60W 2050/0052 Filtering, filters
• CPC Class Codes: B60W 2510/0604 Throttle position
• CPC Class Codes: G05B 13/042 in which a parameter or coefficient is automatically adjusted to optimise the performance

Abstract

An active suspension system uses a closed-loop feedback controller with tunable feedback gains to produce a control signal which minimizes a cost function formed by the weighted sum of system outputs including body acceleration and wheel displacement error. The feedback gains are adaptively varied by incremental amounts which are calculated based on the "pseudo-sensitivities" of those gains to system outputs, the pseudo-sensitivities being generated by a fixed-gain model of the suspension system and being combined using weighting factors which insure convergence in accordance with the predetermined cost function. The weighting factors are combined with the pseudo-sensitivities in a manner in which the trade-off between body acceleration, wheel displacement error and the control signal is altered with varying magnitudes of road inputs to continually minimize the cost function for varying road inputs. The adaptive control provides long-term compensation for varying road conditions, variations from vehicle-to-vehicle, and changes in vehicle performance.

Claims

1. In combination with a controller for delivering a control signal to an external system, said control signal having a value related to plural, time-varying input signals each indicative of a variable quantity having a value characterizing said external system, said input signals being combined to produce said control signal in a manner specified by plural control gain values,

apparatus for adaptively varying said control gain values comprising, in combination,

means for averaging said plural input signals to produce a plurality of corresponding time-averaged signals,

means responsive to said time-averaged signals for producing plural sensitivity signals each having a sensitivity value indicative of a predicted rate of change of the value of one of said input signals with respect to an incremental change in one of said control gain values,

means for storing a set of weighting factors, each of said weighting factors being associated with a corresponding one of said sensitivity values,

means for adaptively varying each given one of said control gain values by an incremental amount formed by combining the products of each given one of said sensitivity values multiplied by the corresponding one of said weighting factors, and

means for adaptively varying said weighting factors in response to changes in said plural sensitivity signals.

2. The combination set forth in claim 1 further including means responsive to changes in the values of said input signals for establishing an adaptation rate, and means for adaptively altering said control gains at said adaptation rate, and means for decreasing said adaptation rate in response to high input signal values to insure system stability.

3. An adaptive suspension system for supporting a wheel with respect to a vehicle body, said system comprising, in combination,

an actuator for applying a force between said body and said wheel in response to a control command,

sensing means for generating a first sensed value indicative of the instantaneous vertical acceleration being experienced by said body as said vehicle moves over a road surface,

sensing means for generating a second sensed value indicative of the vertical position of said wheel with respect to said body,

closed-loop feedback means for generating said control command in response to said first and said second sensed values in accordance with a functional relationship determined by at least a first tunable feedback gain value, and

means for adaptively varying said first tunable gain value comprising, in combination,

means responsive to at least said first sensed value for generating an acceleration sensitivity value indicative of a rate of change of said instantaneous vertical acceleration with respect to an incremental change in said first tunable gain value,

means responsive to at least said second sensed value for generating a position sensitivity value indicative of the rate of change of wheel position with respect to an incremental change in said first tunable gain value,

means for repeatedly adjusting said first tunable gain value by an incremental amount having a magnitude related to a weighted sum of said acceleration sensitivity value and said position sensitivity value in accordance with a modifiable weighting relationship, and

means, responsive to said first and second sensed values, for modifying said weighting relationship.