High speed sleever

• US 5,483,783 A
• Filed: 11/07/1991
• Issued: 01/16/1996
• Est. Priority Date: 11/07/1991
• Status: Expired due to Fees

• Current Assignee: Illinois Tool Works Inc.
• Original Assignee: Automated Label Systems Company
• Inventors: Lerner, Hershey, Liebhart, Dana J.
• Primary Examiner(s): Johnson, Linda B.
• Application Number:
  US07/789,257
• Time in Patent Office: 1,531 Days
• Field of Search: 53/291, 53/292, 53/293, 53/294, 53/295, 53/137.1, 53/399, 53/441, 53/459, 53/567, 53/556, 53/585, 53/253
• US Class Current: 53/399
• CPC Class Codes: B29C 53/20 of tubes
• CPC Class Codes: B29C 63/423 specially applied to the mass-production of externally coated articles, e.g. bottles
• CPC Class Codes: B65B 9/14 Devices for distending tubes supplied in the flattened state
• CPC Class Codes: B65C 3/065 by placing tubular labels around the container applying preformed tubular sheathings of plastics in general B29C63/18; applying protective covers to closures B67B5/03

Abstract

A method and apparatus for placing sleeves on bottles and other objects is disclosed. In particular, a high speed method and apparatus having a plurality of sleeving stations for placing sleeves on bottles is disclosed. Each sleeving station includes a circularly arranged set of relatively movable parallel pins which are operable to contract or expand. A label transporter deposits a sleeve on the pins when they are contracted. The pins expand to stretch the sleeve. A bottle and the pins are then moved relative to one another to place the bottle inside the stretched sleeve. A gas flow is provided between the bottle and the sleeve to reduce friction. The sleeved bottle is then stripped from the pins. The method occurs without starts and stops by the bottle or the sleeve and is thus capable of very high production rates.

Claims

1. A method of placing an inherently resilient film sleeve on an object comprising:

disposing the film sleeve around a set of circularly arranged pins which are arranged about a center axis and are movable toward and away from the axis;

stretching the film sleeve by moving the pins away from the axis;

relatively moving the object and the sleeve to position the sleeve around the object while simultaneously introducing air between the sleeve and the object to develop a fluid film therebetween and stretch the sleeve;

thereafter stopping the air flow to shrink the sleeve due to its inherent resiliency onto the object and dispel air from between the sleeve and object; and

,

separating the object and sleeve from the pins after the air flow substantially stops.

2. A method according to claim 1 further comprising separating the sleeve from the set of pins by moving the object away from the set of pins while simultaneously gripping the film sleeve against the object.

3. A method according claim 2, further comprising the step of performing the gripping step with gripper members and moving said gripper members in concert with said object and said sleeve while performing said separating step.

4. A method according to claim 1, further comprising elevating said object to within said circular arrangement of pins during said relatively moving step, and lowering said object after said separating step.

5. A method according to claim 1 wherein said method steps are performed while moving said object and said set of pins along a path of travel.

41. The method of claim 1 wherein the film sleeve is a label and the object is a bottle and the label is positioned about the body of the bottle.

63. The method of claim 1 wherein friction established between the sleeve and its object by the shrinking of the sleeve onto its object facilitates removal of the pins from within the sleeve.

6. A method of applying inherently resilient tubular sleeves to objects comprising:

a) sequentially delivering objects and sleeves, each one at a time to a sleeving station;

b) sequentially expanding and stretching each sleeve to a cross-sectional configuration generally corresponding to the cross-sectional configuration of an object to be sleeved;

c) relatively moving an expanded sleeve and a delivered object to position the expanded sleeve around the delivered object;

d) introducing fluid to provide a lubricating fluid film between the expanded sleeve and the delivered object concurrently with the relative motion step thereby facilitating the positioning of the expanded sleeve on the delivered object; and

,

e) thereafter stopping the fluid flow to allow the inherent resiliency of the sleeve to shrink the sleeve into circumferential engagement with the object.

7. A method according to claim 6 wherein the shrinking step removes said lubricating fluid film to provide friction between said sleeve and said object once said sleeve is positioned at a predetermined location on said object.

8. A method according to claim 6 wherein the relatively moving step includes moving the delivered object through the sleeving station first in one direction and then in the opposite direction.

9. A method according to claim 6 including the step of holding said sleeve against said object to ensure its position on the object.

33. The method of claim 6 wherein the fluid is a gas.

34. The method of claim 6 wherein the fluid is air.

50. The method of claim 6 wherein the objects are bottles each having a neck and a body and wherein the sleeves are labels which are positioned around the bodies.

10. An apparatus for placing film sleeves on objects comprising:

a) a mechanism for transporting objects through a sleeving process, said mechanism including;

i) a plurality of sleeve holders arranged about a mechanism axis;

ii) a plurality of pedestals for supporting individual objects, each of said pedestals having a longitudinal axis aligned with one of said sleeve holders, said sleeve holders and said pedestals being adapted to traverse a path of travel;

b) a sleeve transporter for transporting sleeves to said sleeve holders;

c) elevator means operatively connected to each of said pedestals and associated ones of said sleeve holders for relatively moving said pedestals and associated holders relative to one another to apply sleeves to said objects as said sleeve holders and said pedestals traverse said path;

d) said elevator means causing a plurality of sleeves to be applied concurrently with, at any given time, each of the sleeves being applied being in a different phase of the sleeve application process than the other sleeves being applied; and

,

e) vacuum means operatively connected to each of the pedestals for establishing pressure differentials between the pedestals and objects respectively positioned thereon.

11. An apparatus according to claim 10, wherein said apparatus includes gripper means adjacent each said sleeve holder for gripping a sleeved object for a portion of said path traversal.

12. An apparatus according to claim 10, wherein each of said sleeve holders comprises a plurality of parallel circumferentially arranged pins which are arranged about and parallel to one of said pedestal axes, wherein said pins are movable toward and away from said pedestal axis at predetermined times during said path traversal.

13. An apparatus according to claim 12, wherein said apparatus includes air duct means for flowing air between a sleeve and an object being sleeved.

35. The apparatus of claim 10 wherein the mechanism is a carousel and the path is orbital.

15. A sleeve holder for a machine for applying labels in the form of sleeves to vessels, said sleeve holder comprising:

a) a plurality of tubular pins arranged about and parallel to a center axis, said pins being operable to hold a sleeve for placement on a vessel;

b) a plurality of pivot arms for pivoting in paths transverse to said center axis, each pivot arm being connected to one of said pins for moving it toward and away from said center axis;

c) a rotatably mounted actuator ring, said ring having a plurality of slots formed therein, each slot being engagable with a projection on an associated one of said pivot arms to cause said pivot arms to pivot when said ring rotates, said ring having a follower arm connected thereto;

d) a cam means cooperatable with the follower arm, said cam means being configured to cause said follower arm to rotate said ring in a predetermined cycle as said cam means and said follower arm move relative to one another; and

,

e) air supply means coupled to said arms for supplying air under pressure to the pins to create a film of air between a vessel and a sleeve as it is being applied to it.

14. An apparatus according to claim 16, wherein said air duct means includes air passages in said pins.

16. An apparatus according to claim 15, wherein said ring is biased in one direction.

17. An apparatus according to claim 15, wherein said pins are operable to stretch a portion of such sleeve to a transverse cross sectional configuration generally complemental to and a least near the pins greater than that of such vessel.

18. An apparatus for sleeving objects with tubular sleeves comprising:

a) an object supporting structure for supporting an object at a sleeving station in a position to receive a sleeve;

b) a sleeve stretcher means at the sleeving station for distending and stretching a sleeve to be applied to such object to a cross-sectional configuration generally that of an object positioned to receive the sleeve;

c) a relative motion producing mechanism connected to the structure and to the stretcher for relatively moving the two and thereby place such distended sleeve around such supported object; and

,

d) a duct system for delivering a flow of fluid to a location between such sleeve and object as the mechanism causes such relative motion between the structure and the stretcher as such sleeve is placed around the object; and

,

e) the duct system including means for terminating the flow of fluid to allow a placed sleeve to shrink due to its inherent resiliency onto the object as the stretcher is disengaged from such placed sleeve.

36. The apparatus of claim 18 wherein said fluid supplied by the duct system is a gas.

37. The apparatus of claim 36 wherein the gas is air.

42. The apparatus of claim 18 wherein the objects are bottles and the mechanism includes means to relatively move a bottle and sleeve in the form of a label to pass such label over the neck of such bottle and relatively downwardly to place such label around the body of such bottle.

19. An apparatus for putting a film sleeve on an object comprising:

a sleeve holder having a plurality of pins arranged about a center axis, said pins being pivotally mounted to move towards and away from said center axis;

a duct system means for providing a lubricating fluid film between such film sleeve and such object as a sleeve is placed around the object;

a sleeve transporter for placing said film sleeve about said pins;

elevator means for relatively moving said sleeve holder and such object to locate such object within said plurality of pins and within such sleeve, said elevator means being operable to separate such object and sleeve from said pins.

20. An apparatus according to claim 19, wherein said duct system means includes a valve for selectively shutting off said fluid provision at predetermined times to enable shrinkage of a positioned sleeve and relative movement of the pins and the positioned sleeve to remove the pins from between such sleeve and object.

21. An apparatus according to claim 19 including a gripper for holding such sleeve against such object as said pins are separated from such object and such sleeve.

22. An apparatus according to claim 19, wherein said pins are substantially parallel to said center axis at all times.

23. An apparatus according to claim 19, wherein said duct system means includes passages in said pins.

38. The apparatus of claim 19 wherein said fluid supplied by the duct system means is a gas.

39. The apparatus of claim 38 wherein the gas is air.

24. A machine for applying sleeves to objects comprising:

a) a rotary carousel supporting a plurality of circumferentially spaced sleeving stations;

b) an object conveyor for sequentially delivering objects to be sleeved to a pick-up location defined by the carousel and for receiving sleeved objects from a carousel discharge station;

c) a variable pitch screw disposed longitudinally of and adjacent to the conveyor upstream from the pick-up location, the screw being adapted to space objects along the conveyor to deliver objects sequentially to the pick-up location in registration with the sleeving stations as rotation of the carousel sequentially positions the sleeving stations at the pick-up location;

d) each of the sleeving stations including an object support pedestal and a sleeve stretching and delivery mechanism;

e) the sleeving stations also each including a position shifting means operatively connected to its station'"'"'s pedestal and mechanism for relatively shifting its pedestal and the mechanism toward one another for positioning a sleeve around a pedestal-supported object and for moving its mechanism and platform away from one another to ready the two for a subsequent sleeve positioning;

f) a sleeve supply structure positioned above the carousel including delivery means for delivering of sleeves sequentially to the sleeving station in synchronism with the rotation of the carousel; and

,

g) said sleeving stations each including gas film means to develop a lubricating film of gas between a sleeve and an object being sleeved as the pedestal and the mechanism are shifted toward one another in axial alignment to place a stretched sleeve around such object.

25. The machine of claim 24 wherein each sleeve stretching and delivery mechanism comprises:

a) a plurality of pins arranged about a center axis, said pins being operable to hold a sleeve for placement on an object;

b) a plurality of pivot arms for pivoting in paths transverse to said center axis, each pivot arm being connected to one of said pins for moving it toward and away from said center axis;

c) a rotatably mounted actuator ring, said ring having a plurality of slots formed therein, each slot being engagable with a projection on an associated one of said pivot arms to cause said pivot arms to pivot when said ring rotates, said ring having a follower arm connected thereto; and

,

d) cam means operatively connected to the follower means and configured to cause said follower to rotate said ring in a predetermined cycle as said cam means and said follower move relative to one another.

26. The machine of claim 25 wherein said pins are tubular and form a part of said gas film means.

27. A machine according to claim 24, wherein the position shifting means includes a plurality of cam followers and wherein each of said pedestals is connected to an associated one of the cam followers and wherein each of said cam followers engages a cam independent of said carousel, and wherein said cam is configured to move each of said pedestals longitudinally in accordance with a predetermined cycle.

43. The machine of claim 24 wherein the position shifting means is for relatively shifting the pedestal and mechanism such that a sleeve in the form of a label carried by the mechanism will pass over the neck of an object in the form of a bottle as its associated pedestal and position such label on the body of such bottle.

28. A machine for applying tubular labels to bottles each having neck and body portions comprising:

a) a rotary carousel supporting a plurality of circumferentially spaced labeling stations;

b) a bottle conveyor for sequentially delivering bottles to be labeled to a pick-up location defined by the carousel and for receiving labeled bottles from a carousel discharge station;

c) a variable pitch screw disposed longitudinally of and adjacent to the conveyor upstream from the pick-up location, the screw being adapted to space bottles along the conveyor to deliver bottles sequentially to the pick-up location in registration with the labeling stations as rotation of the carousel sequentially positions the labeling stations at the pick-up location;

d) each of the labeling stations including a bottle support pedestal and a label stretching and delivery mechanism;

e) the labeling stations also each including a position shifting means operatively connected to its station'"'"'s pedestal and mechanism for relatively shifting its pedestal and the mechanism toward one another for positioning a label around the body of a pedestal-supported bottle and for moving its mechanism and platform away from one another to ready the two for a subsequent label positioning;

f) a label supply structure positioned above the carousel including delivery means for delivering of labels sequentially to the labeling station in synchronism with the rotation of the carousel;

g) each mechanism including;

i) a set of pins arranged about an axis, the pins being operable to hold a label received from the supply for placement of the received label on a bottle;

ii) a plurality of pivot arms for pivoting in paths transverse to said axis, each pivot arm being connected to one of said pins for moving it toward and away from said axis; and

,

iii) a rotatably mounted actuator ring, said ring having a plurality of slots formed therein, each slot being engagable with a projection on an associated one of said pivot arms to cause said pivot arms to pivot when said ring rotates, said ring having a follower arm connected thereto;

h) a cam means operably connected to the follower arm, said cam means being configured to cause each of said follower arms to rotate its associated ring in a predetermine cycle alternately stretching and releasing labels as said cam means and said followers move relative to one another;

i) the position shifting means including an endless cam positioned below the carousel and followers, each follower connected to a different one of the pedestals for raising and lowering the pedestals in synchronism with the label stretching and release by said mechanism; and

,

j) a fluid film lubrication means to establish a film of air between a label and an associated bottle as such label is positioned around such bottle.

44. The machine of claim 28 wherein the lubrication means includes fluid duct means for flowing fluid between a label and a bottle being labeled to establish a lubricating film therebetween as the bottle is labeled.

45. The machine of claim 44 wherein the flowing fluid is a gas.

46. The machine of claim 45 wherein the flowing fluid is air.

29. A machine for applying labels to bottles comprising:

a) a rotary carousel supporting a plurality of circumferentially spaced labeling stations;

b) a bottle conveyor for sequentially delivering bottles to be labeled to a pick-up location defined by the carousel and for receiving labeled bottles from a carousel discharge station;

c) a variable pitch screw disposed longitudinally of and adjacent to the conveyor upstream from the pick-up location, the screw being adapted to space bottles along the conveyor to deliver bottles sequentially to the pick-up location in registration with the labeling stations as rotation of the carousel sequentially positions the labeling stations at the pick-up location;

d) each of the labeling stations including a bottle support pedestal and a label stretching and delivery mechanism;

e) each labeling station also including a position shifting means operatively connected to its station'"'"'s pedestal for shifting its pedestal toward the mechanism for inserting a pedestal-supported bottle into a waiting, stretched label and for moving its platform away from the mechanism to ready the two for a subsequent label positioning;

f) a label supply structure positioned above the carousel including delivery means for delivering of labels sequentially to the labeling stations in synchronism with the rotation of the carousel, the delivery means including circularly arranged pairs of opposed cooperating tools, each pair operable to move towards one another to grip and separate a label and to move apart to open a label;

g) each mechanism including;

i) a set of pins arranged about an axis, the pins being operable to hold a label received from the delivery means for placement of the received label on a bottle;

ii) a plurality of pivot arms for pivoting in paths transverse to said axis, each pivot arm being connected to one of said pins for moving it toward and away from said axis; and

,

iii) a rotatably mounted actuator ring, said ring having a plurality of slots formed therein, each slot being engagable with a projection on an associated one of said pivot arms to cause said pivot arms to pivot when said ring rotates, said ring having a follower arm connected thereto;

h) a circular cam means disposed to engaged with the follower arms, said cam means being configured to cause each of said follower arms to rotate its associated ring in a predetermined cycle alternately stretching and releasing labels as said followers move relative to the circular cam means;

i) the position shifting means including an endless cam positioned below the labeling stations, each pedestal having a follower wheel engaging the endless cam for raising and lowering its associated pedestal in timed relation with the movement of an associated follower arm; and

,

j) a fluid film lubrication means is provided to establish a film of air between a label and an associated bottle as such label is positioned around such bottle.

47. The machine of claim 29 wherein the lubrication means includes fluid duct means for flowing fluid between a label and a bottle being labeled to establish a lubricating film therebetween as the bottle is sleeve.

48. The machine of claim 47 wherein the flowing fluid is a gas.

49. The machine of claim 48 wherein the flowing fluid is air.

30. A process for performing a portion of a bottling operation comprising:

a) transporting bottles on a conveyor to supply the bottles to movable work stations sequentially and one at a time;

b) coordinating the transporting with movement of the work stations to effect the transfer of successive bottles to successive work stations as each station is registered at a pick-up location;

c) supporting each bottle on its work station, at least in part, by establishing a pressure differential therebetween;

d) moving the work stations and supported bottles along a path of travel to a discharge station;

e) concurrently performing tubular sleeve label work operations on each bottle of a set of bottles as the bottles of the set are each moving along the path by relatively reciprocating each bottle and an associated mechanism such that the mechanism longitudinally traverses the body of the bottles as the work operation is performed; and

,

f) removing the bottles from the discharge station after the work operation has been performed.

31. The process of claim 30 wherein the work stations are supported by a carousel and the path of travel is an orbital path.

32. The process of claim 30 including the step of developing a lubricating fluid film between each label and its bottle as the work operation is performed.

40. The process of claim 30 wherein the work operation is a sleeve label application and a gas film is established between each bottle and its sleeve label as the sleeve label is applied to its bottle.

51. A method of applying tubular, plastic, elastic labels to bottles comprising:

a) sequentially delivering bottles and labels, each one at a time to a labeling station;

b) sequentially expanding and stretching each label to a cross-sectional configuration generally corresponding to the cross-sectional configuration of the body of a bottle to be labeled;

c) relatively moving an expanded label and a delivered bottle to position the expanded label around the body of the delivered bottle;

d) providing a lubricating fluid film between the expanded label and the body of the delivered bottle concurrently with the relative motion step thereby facilitating the positioning of the expanded label on the delivered bottle; and

,

e) terminating the provision of the film and expelling at least some of the fluid from the film by allowing the inherent resiliency of the label to shrink the label into circumferential engagement with the bottle.

52. A method according to claim 51 wherein the expelling step establishes friction between said label and said bottle.

53. A method according to claim 51 wherein the relatively moving step includes moving the delivered bottle through the labeling station first in one direction and then in the opposite direction.

54. A method according to claim 51 including the step of holding said label against said bottle concurrently with the expelling step to ensure its position on the bottle.

55. The method of claim 51 wherein the fluid is gas.

56. The method of claim 55 wherein the gas is air.

57. A method of applying tubular labels to the bodies of bottles at high throughput comprising,:

a) sequentially delivering the bottles in upright orientations to a delivery station and thence to one of a set of labeling stations;

b) sequentially delivering tubular labels to each of the labeling stations;

c) sequentially moving each labeling station and its delivered bottle and an associated one of a set of label-applicating mechanisms along a path of travel from the delivery station to a discharge station while maintaining the objects in their upright orientations;

d) concurrently with the moving of the bottles from the delivery to the discharge stations, applying the associated labels to the bottles by sliding each label over its associated bottle whereby at any given time there are a plurality of bottles successively moving along the path while the labeling operations concurrently progress on each of said plurality from initiation of each operation at a location near the delivery station to completion of each operation at a location near the discharge station;

e) establishing a fluid film between each label and its bottle as the label is slid over the bottle thereby facilitating the label application; and

,

f) thereafter dispelling the fluid of each such film from between each label and its bottle by allowing the inherent resiliency of each label to shrink it into engagement with its bottle.

58. The method of claim 57 wherein the fluid is gas.

59. The method of claim 58 wherein the gas is air.

64. The method of claim 57 wherein the applying step as to each such label includes inserting a plurality of tubular fingers having openings at their distal ends into one label end opening of each label while maintaining the finger openings spaced from another label end opening and the film establishing step includes flowing a fluid through at least some of the fingers and out their distal end openings and thence allowing fluid to escape from said another label opening.

60. An apparatus for applying tubular, elastic, plastic labels to bottles comprising;

a) a bottle support;

b) a bottle delivery mechanism operably connected to the support for sequentially delivering bottles to the support one at a time;

c) a label applying means for opening and stretching a label to a cross sectional configuration substantially that of a bottle to be labeled;

d) a motion producing mechanism operably connected to the support and the applying means and including a relative motion producing means for causing relative motion of the support and the applying means whereby to position a stretched label around a delivered bottle; and

,

e) fluid film producing means for establishing a fluid film between such stretched sleeve and such delivered bottle as the motion producing means causes such relative motion and terminating film establishment upon positioning such sleeve and such bottle in a desired relative position to allow the inherent resiliency of such label to bring it into perimetral engagement with such bottle.

61. The apparatus of claim 60 wherein the film producing means produces a gas film.

62. The apparatus of claim 60 wherein the film producing means produces an air film.

65. The apparatus of claim 60 wherein the fluid is gas.

66. The apparatus of claim 65 wherein the gas is air.