Handle for surgical instruments

• US 5,483,952 A
• Filed: 02/15/1994
• Issued: 01/16/1996
• Est. Priority Date: 09/26/1991
• Status: Expired due to Term

• Current Assignee: United States Surgical Corporation (Medtronic Plc)
• Original Assignee: United States Surgical Corporation (Medtronic Plc)
• Inventors: Aranyi, Ernie
• Primary Examiner(s): Apley, Richard J.
• Assistant Examiner(s): FLANAGAN, BEVERLY MEINDL
• Application Number:
  US08/196,886
• Time in Patent Office: 700 Days
• Field of Search: 606/205, 606/206, 606/207, 606/208, 606/209, 606/210, 606/211, 606/26, 606/51, 606/52, 606/83, 128/4, 128/7, 128/751, 604/61
• US Class Current: 600/131
• CPC Class Codes: A61B 17/2909 Handles
• CPC Class Codes: A61B 2017/2837 with a locking ratchet
• CPC Class Codes: A61B 2017/2929 with a head rotatable about the longitudinal axis of the shaft

Abstract

An endoscopic or laparoscopic surgical instrument having an internally disposed ratchet mechanism located within a barrel portion of a handle assembly. The instrument includes a handle assembly having a pivoting handle and a stationary handle, a barrel portion to which an elongated body assembly is secured, and a ratchet mechanism for releasably positioning a tool mechanism located at the distal end of the body assembly at various increments. The ratchet mechanism comprises a pawl member and a rack member which are disposed within the handle assembly. A rotational knob and locking member may also be provided to lock the body assembly at various orientations to the longitudinal axis.

Claims

1. An endoscopic or laparoscopic surgical instrument comprising:

a handle assembly including a barrel portion, a stationary handle and a pivoting handle extending from said barrel portion, said barrel portion having an interior cavity accommodating at least a portion of said pivoting handle;

a body assembly extending distally from said handle assembly and defining a longitudinal axis, said body assembly having a pair of coaxial members including an inner rod member having a proximal end connected to said pivoting handle and mounted to be longitudinally slidable with respect to an outer tube member in response to movement of said pivoting handle, said body assembly terminating at an end remote from said handle assembly in a reciprocatingly movable tool mechanism; and

a ratchet mechanism at least partially positioned within said interior cavity of said barrel portion of said handle assembly, said ratchet mechanism being operatively associated with at least one of said pair of coaxial members of said body assembly to provide incremental movement of said tool mechanism with respect to said longitudinal axis of said body assembly.

2. A surgical instrument according to claim 1, wherein said pivotable handle activates said rod member, such that movement of said pivotable handle slidingly reciprocates said rod member within said tube member.

3. A surgical instrument according to claim 1, wherein said ratchet mechanism comprises a rack means positioned on said rod member and a releasable pawl member which engages said rack means to provide for incremental movement of said tool mechanism.

4. A surgical instrument according to claim 3, wherein said rack means comprises a block member secured to said rod member having a plurality of indentations for engaging said pawl member.

5. A surgical instrument according to claim 3, wherein said rack means comprises a series of indentations in said rod member for engaging said pawl member.

6. A surgical instrument according to claim 5, wherein said indentations comprise circumferential notches in said rod member.

7. A surgical instrument according to claim 3, wherein said pawl member includes a trigger member for releasing said ratchet mechanism from engagement with said rack means.

8. A surgical instrument according to claim 3, further comprising actuating means for positioning said pawl member between an engaged position and a disengaged position to allow for incremental movement when said pawl member is engaged and free movement when said pawl member is disengaged.

9. A surgical instrument according to claim 8, wherein said actuating means comprises a pivotable cam member which contacts said pawl member to engage said pawl member with said rack means.

10. A surgical instrument according to claim 8, wherein said pawl member comprises an articulated body portion, terminating in a trigger member at one end and a camming surface at an opposite end, said articulated body pivoting said pawl member out of engagement with said rack means when said camming surface is out of contact with said actuating means, and said body pivoting said pawl member into engagement with said rack means when said camming surface is in contact with said actuating means.

11. A surgical instrument according to claim 10, wherein said articulated body pivots said pawl member out of engagement with said rack means when said camming surface contacts said actuating means, and said body pivoting said pawl member into engagement with said rack means when said camming surface is out of contact with said actuating means.

12. A surgical instrument according to claim 10, wherein said trigger member is spring biased such that said pawl member is biased to an engaged position upon activation of said actuating means.

13. A surgical instrument according to claim 3, wherein said pawl member comprises an articulated body portion including a trigger member and a pawl arm joined to each other by a floating pivot point, said trigger member being spring biased to engage said pawl arm with said rack means.

14. A surgical instrument according to claim 1, wherein said ratchet mechanism is spring biased to a disengaged position.

15. A surgical instrument according to claim 1, wherein said ratchet mechanism is spring biased to an engaged position.

16. A surgical instrument according to claim 1, wherein said ratchet mechanism comprises a rack means positioned on said portion of said pivoting handle within said interior cavity of said barrel portion and a releasable pawl member, said pawl member engaging said rack means to provide for incremental movement of said tool mechanism.

17. A surgical instrument according to claim 16, wherein said rack means is positioned on said pivoting handle at a point within said interior cavity of said barrel portion, said rack means comprising a plurality of notches for engaging said pawl member.

18. A surgical instrument according to claim 16, wherein said pawl member comprises a body portion forming a trigger member, a leaf spring member and a pawl arm, said leaf spring member biasing said pawl arm into engagement with said rack means, said trigger member being actuable to pivot said pawl arm away from said rack means to release said ratchet mechanism.

19. A surgical instrument according to claim 1, wherein said ratchet mechanism comprises a rack means disposed on said body assembly and a trigger actuated pawl member pivotally secured to said barrel portion of said handle assembly for engaging said rack means.

20. A surgical instrument according to claim 19, wherein said rack means comprises a plurality of circumferential notches in said rod member, said notches providing for incremental movement of said rod member in response to movement of said handle assembly at any orientation of said body assembly.

21. A surgical instrument according to claim 19, wherein said pawl member comprises an articulated body portion including a camming member, a pawl arm and a trigger portion, said pawl member being spring biased to engage said pawl arm with said rack means.

22. A surgical instrument according to claim 20, further comprising actuating means for engaging said pawl arm with said rack means, said actuating means including a camming surface for contacting said camming member of said pawl member to pivot said pawl arm into engagement with said rack means.

23. A surgical instrument according to claim 19, wherein said pawl member comprises an articulated body portion including a trigger member and a pawl arm joined to each other by a floating pivot point, said trigger member being spring biased to engage said pawl arm with said rack means.

24. A surgical instrument according to claim 1, wherein said ratchet means comprises a rack means positioned on said pivoting handle and a spring biased pawl member pivotably secured to said barrel portion of said handle assembly.

25. A surgical instrument according to claim 1, further comprising a rotating mechanic, in for rotating said body assembly relative to said handle assembly.

26. A surgical instrument according to claim 25, wherein said rotating mechanism includes a circumferentially disposed knob member positioned on said body assembly and extending outwardly through a slot on said barrel portion of said handle assembly, said knob member providing for rotational movement of said body assembly.

27. A surgical instrument according to claim 26, wherein said knob member further includes a locking means for arresting rotational movement of said body assembly.

28. A surgical instrument according to claim 26, wherein said ratchet mechanism comprises a rack means positioned on said portion of said pivoting handle within said interior cavity of said barrel portion and a releasable pawl member, said pawl member engaging said rack means to provide for incremental movement of said tool mechanism.

29. A surgical instrument according to claim 28, wherein said rack means is positioned on said pivoting handle at a point within said interior cavity of said barrel portion, said rack means comprising a plurality of notches for engaging said pawl member.

30. A surgical instrument according to claim 28, wherein said pawl member comprises a body portion forming a trigger member, a leaf spring member and a pawl arm, said leaf spring member biasing said pawl arm into engagement with said rack means, said trigger member being actuable to pivot said pawl arm away from said rack means to release said ratchet mechanism.

31. A surgical instrument according to claim 28, wherein said knob member further includes a locking means for arresting rotational movement of said body assembly.

32. A surgical instrument according to claim 26, wherein said ratchet mechanism comprises a rack means positioned on said rod member and a releasable pawl member which engages said rack means to provide for incremental movement of said tool mechanism.

33. A surgical instrument according to claim 32, wherein said rack means comprises a plurality of circumferentially disposed indentations in said rod member to provide means for engaging said pawl member during rotation of said body assembly.

34. A handle assembly for endoscopic and laparoscopic surgical instruments, said instrument including a body assembly defining a longitudinal axis and being secured to said handle assembly and having an inner rod member coaxially slidable with respect to said longitudinal axis within an outer tube member, said instrument further including a tool mechanism secured at an end of said body assembly distal from said handle assembly, said handle assembly comprising:

a pivoting handle connected to a proximal end of said inner rod member;

a stationary handle;

a barrel portion supporting said stationary handle and having an interior cavity accommodating at least a portion of said pivoting handle; and

a ratchet mechanism at least partially disposed within said interior cavity of said barrel portion of said handle assembly for incrementally moving said tool mechanism with respect to said longitudinal axis of said body assembly.

35. A handle according to claim 34, wherein said ratchet mechanism comprises a pawl mechanism pivotably disposed on said stationary handle and a rack means disposed on said pivoting handle assembly.

36. A handle assembly according to claim 35, wherein said pawl mechanism comprises a leaf spring, a trigger and a pawl arm, leaf spring biasing said pawl arm into engagement with said rack means.

37. A handle assembly according to claim 36, wherein said trigger releases said pawl arm from engagement with said rack means.

38. An endoscopic or laparoscopic surgical instrument comprising:

a handle assembly having an interior cavity and including a barrel portion and at least one pivoting handle;

a body assembly extending from said handle assembly and defining a longitudinal axis, said body assembly having a pair of coaxial members including an inner rod member having a proximal end connected to said at least one pivoting handle and slidable with respect to said longitudinal axis within an outer tube member in response to movement of said at least one pivoting handle, said body assembly terminating at an end remote from said handle assembly in a reciprocatingly movable tool mechanism; and

incremental means operatively associated with said pivoting handle positioned at least partially within said interior cavity of said handle assembly for engaging at least one of said pair of coaxial members of said body assembly to provide incremental movement of said tool mechanism with respect to said longitudinal axis in response to movement of said at least one pivoting handle of said handle assembly.

39. A surgical instrument according to claim 38, wherein said means for engaging selectively engages said inner rod member of said body assembly.

40. A surgical instrument according to claim 39, wherein said means for engaging comprises a pawl member which engages a rack member positioned on said inner rod member.

41. A surgical instrument according to claim 38, wherein said means for engaging frictionally engages said inner rod member of said body assembly.

42. A surgical instrument according to claim 38, further comprising a deactivation mechanism for disengaging said incremental means for allowing unrestricted movement of said tool mechanism in response to movement of said at least one handle of said handle assembly.

43. An endoscopic or laparoscopic surgical instrument comprising:

a handle assembly having an interior cavity and at least one pivoting handle;

a body assembly extending distally from said handle assembly and defining a longitudinal axis, said body assembly having a pair of coaxial members including an inner rod member having a proximal end connected to said at least one pivoting handle and slidable with respect to said longitudinal axis within an outer tube member in response to movement of said at least one pivoting handle of said handle assembly, said body assembly terminating at an end remote from said handle assembly in a reciprocatingly movable tool mechanism;

means for providing incremental movement of said tool mechanism substantially housed within said interior cavity of said handle assembly; and

means for moving said incremental movement means between an operable and an inoperable position, said incremental movement means providing for incremental movement of said tool mechanism with respect to said longitudinal axis when in said operable position and unrestricted movement of said tool mechanism with respect to said longitudinal axis when in said inoperable position.

44. A surgical instrument according to claim 43, wherein said incremental movement means comprises a ratchet mechanism.

45. An apparatus comprising:

a handle assembly having an interior cavity and at least one pivoting handle;

an endoscopic portion defining a longitudinal axis and extending from said handle assembly;

a tool mechanism extending from a distal end of said endoscopic portion and movable between open and closed positions with respect to said longitudinal axis;

said handle assembly including a ratchet mechanism for allowing incremental movement of said tool mechanism, at least a portion of said ratchet mechanism being mounted within said interior cavity of said handle assembly; and

means for deactivating said ratchet mechanism for allowing unrestricted movement of said tool mechanism between said open and said closed positions.

46. An apparatus according to claim 45, wherein said deactivating means comprises a lever movable from a first position to a second position.

47. An apparatus according to claim 45, wherein said handle assembly further comprises a stationary handle, said ratchet mechanism comprising a rack connected to one of said stationary handle and said pivoting handles and a pawl connected to said other handle.

48. An apparatus according to claim 47, wherein said rack is connected to said pivoting handle and said pawl is connected to said stationary handle.

49. An apparatus according to claim 47, wherein said pawl is movable from a first position engaged with said rack to a second position disengaged from said rack.

50. An apparatus according to claim 49, wherein said deactivating means moves said pawl between said first and second positions.

51. An apparatus according to claim 50, further comprising means for rotating said endoscopic portion with respect to said handle assembly.

52. An apparatus according to claim 51, wherein at least a portion of said rotating means is positioned on said handle assembly.

53. An apparatus according to claim 50, wherein said rack comprises a plurality of teeth positioned substantially parallel to the longitudinal axis of the endoscopic portion.

54. An apparatus according to claim 53, wherein said direction of movement of said pawl between said first and second positions is substantially perpendicular to the longitudinal axis of the endoscopic portion.

55. An apparatus according to claim 47, wherein substantially the entire portion of said rack or said pawl are mounted within said interior cavity of the handle assembly.

56. An apparatus according to claim 47, wherein said deactivating means is connected to said stationary handle.

57. An apparatus according to claim 56, wherein said deactivating means comprises a finger operable pivoting member.

58. An apparatus according to claim 45, wherein said handle assembly is positioned at a proximal end of said endoscopic portion.