Failsafe electric locking lever trim

• US 5,484,179 A
• Filed: 12/27/1993
• Issued: 01/16/1996
• Est. Priority Date: 12/27/1993
• Status: Expired due to Term

• Current Assignee: Von Duprin LLC (Allegion PLC)
• Original Assignee: Von Duprin Inc. (Allegion PLC)
• Inventors: Mader, Gerald E.
• Primary Examiner(s): Meyers, Steven N.
• Assistant Examiner(s): LUU, TUYET PHUONG PHAM
• Application Number:
  US08/173,283
• Time in Patent Office: 750 Days
• Field of Search: 292/DIG. 26, 292/336.3, 292/169.13, 292/169.14, 292/34, 292/42, 292/162, 292/359, 70/283, 70/210, 70/153, 70/167, 70/489
• US Class Current: 292/336.3
• CPC Class Codes: E05B 2047/0076 Current to lock only, i.e. "fail-safe"
• CPC Class Codes: E05B 47/0002 with electromagnets
• CPC Class Codes: E05B 47/0004 said core being linearly movable
• CPC Class Codes: E05B 47/0607 the detent moving pivotally or rotatively
• CPC Class Codes: E05C 9/04 with two sliding bars moved in opposite directions when fastening or unfastening
• CPC Class Codes: E05C 9/185 parallel with actuating bar
• CPC Class Codes: Y10S 292/26 Automatic undogging or reconnecting
• CPC Class Codes: Y10T 292/0837 Cam and lever
• CPC Class Codes: Y10T 292/0982 Bolt blocking or disabling means
• CPC Class Codes: Y10T 292/57 Operators with knobs or handles
• CPC Class Codes: Y10T 70/713 Dogging manual operator

Abstract

A door lever assembly for disengaging an unlocked latch of a lockable door latch assembly includes a lever handle rotatably connected to a trim housing and a cam operably connected to the lever handle. The cam is positioned to rotate in response to rotation of the lever handle, converting its rotational movement to linear movement of a movable slider positioned adjacent to the cam. An electrically activated block arm is positionable to prevent movement of the movable slider, effectively locking the door lever assembly.

Claims

1. An electrically lockable door lever assembly for controlling a door latch assembly, the door lever assembly comprising:

a trim housing configured to present a plate;

a lever handle rotatably connected to the trim housing;

a cam operably connected to the lever handle and positioned to rotate in response to rotation of the lever handle;

a slider movable in response to rotation of the cam, with movement of the slider controlling operation of the door latch assembly; and

a block arm assembly attached to the trim housing, the block arm assembly comprising a block arm and an attached block head, with the block head selectively positionable by rotation of the block arm in a locked position between the slider and the plate to prevent movement of the slider and its connected door latch assembly, the block head being, moved to a locked position by electrical activation of a solenoid assembly connected between the trim housing and the block arm, and mechanically biased to return to an unlocked position by deactivation of the solenoid assembly.

2. The electrically lockable door lever assembly of claim 1, wherein the block arm assembly further comprises a dowel pin attached to the trim housing, with the block arm pivotally mounted to the dowel pin.

3. The electrically lockable door lever assembly of claim 1, wherein the block arm assembly further comprises a spring attached between the block arm and the trim housing, with the spring biased to urge the block arm for movement away from the trim housing.

4. The electrically lockable door lever assembly of claim 1, wherein the solenoid assembly further comprises a solenoid plunger attached to the block arm, with the solenoid plunger biased to urge the block arm for movement towards the trim housing when electrical activation of the solenoid assembly causes inward movement of the solenoid plunger, the block arm, and the block head toward the trim housing to a locked position that prevents movement of the slider in response to rotation of the lever handle.

5. The lever assembly of claim 1, further comprising a shaft attached between the lever handle and the cam, with a breakable shear pin attaching the shaft to the cam.

6. The lever assembly of claim 5, wherein the breakable shear pin extends outward from the shaft in only one direction to engage the cam.

7. The lever assembly of claim 1, further comprising a compressible lift spring positioned between the plate and the slider for compression as the slider moves toward the plate and expansion to move the slider away from the plate and return the lever handle to an initial position upon release of the lever handle.

8. An electrically lockable door lever assembly for controlling a door latch assembly, the door lever assembly comprising:

a trim housing configured to present a plate;

a lever handle rotatably connected to the trim housing;

a cam operably connected to the lever handle and positioned to rotate in response to rotation of the lever handle;

a slider movable in response to rotation of the cam, with movement of the slider controlling operation of the door latch assembly; and

a block arm assembly attached to the trim housing and having a block head selectively positionable in a locked position between the slider and the plate to prevent movement of the slider and its connected door latch assembly, the block head being moved to a locked position by electrical activation of a solenoid assembly, and mechanically biased to return to an unlocked position by deactivation of the solenoid assembly.

9. The lever assembly of claim 8, wherein the cam has an eccentric configuration which, upon rotation, provides vertical motion to the slider, the cam being attached to a shaft extending from the lever handle with a breakable shear pin attaching the cam to the shaft so that excessive torque on the shaft will cause failure of the shear pin and disengage the cam and the shaft.

10. The lever assembly of claim 9, wherein the breakable shear pin extends outward from the shaft in only one direction to engage the cam.

11. The lever assembly of claim 10, further comprising a plate, said plate being attached to the trim housing, and a compressible lift spring positioned between the plate and the slider for compression as the slider is urged by rotation of the cam toward the plate when the lever handle is rotated and for expansion to move the slider away from the plate, and to urge rotation of the cam to bring the attached lever handle to a horizontal position when the lever handle is released.

12. An electrically lockable door lever assembly for controlling a door latch assembly, the door lever assembly having a trim housing that supports a plate, the door lever assembly comprising:

a lever handle rotatably connected to the trim housing;

a slider connected to move in response to rotation of the lever handle, with movement of the slider controlling operation of the door latch assembly; and

a block arm assembly comprising a block arm and an attached block head, with the block head selectively positionable by rotation of the block arm in a locked position between the slider and the plate to prevent movement of the slider and its connected door latch assembly, the block head being moved to a locked position by electrical activation of a solenoid assembly connected between the trim housing and the block arm, and mechanically biased to return to an unlocked position by deactivation of the solenoid assembly.