Catheter with steerable distal end

• US 5,484,407 A
• Filed: 05/19/1994
• Issued: 01/16/1996
• Est. Priority Date: 06/24/1993
• Status: Expired due to Term

• Current Assignee: Peter Osypka
• Original Assignee: Peter Osypka
• Inventors: Osypka, Peter
• Primary Examiner(s): Rosenbaum, C. Fred
• Assistant Examiner(s): CERMAK, ADAM
• Application Number:
  US08/246,002
• Time in Patent Office: 607 Days
• Field of Search: 604/43, 604/95, 604/264, 604/280, 604/282, 604/170, 128/656-658, 128/772
• US Class Current: 604/95.04
• CPC Class Codes: A61M 25/0043 characterised by structural features
• CPC Class Codes: A61M 25/0136 Handles therefor
• CPC Class Codes: A61M 25/0141 having flexible regions as a result of using materials with different mechanical properties
• CPC Class Codes: A61M 25/0147 with movable mechanical means, e.g. pull wires
• CPC Class Codes: A61M 25/0662 Guide tubes

Abstract

A catheter for introduction into blood vessels or other passages in a patient'"'"'s body has an elongated flexible tubular member with a readily flexible distal end portion, a less flexible intermediate portion and a proximal end portion. The distal end portion can be bent relative to the intermediate portion by a wire-, filament- or strip-shaped flexing element which extends through a lumen of the intermediate portion and through an extension of such lumen in the distal end portion and has a distal end affixed to the tip of the distal end portion. The intermediate portion is made stiffer than the distal end portion of the tubular member by appropriate shaping of the cross-sectional area of the intermediate portion and/or by resorting to one or more stiffening elements, such as a sleeve-like guide surrounding the flexing element in the respective lumen of the intermediate portion of the tubular member. The proximal end of the flexing element can be pulled, to thereby flex the distal end portion relative to the intermediate portion of the tubular member, by a rotary or reciprocable manipulator at the proximal end of the tubular member.

Claims

1. A catheter comprising an elongated flexible tubular member including a distal end portion having a first flexibility, an intermediate portion having a lesser second flexibility and at least one longitudinally extending lumen, said tubular member having an at least substantially circular external cross-sectional outline;

means for deforming said distal end portion including an elongated flexing element extending within said cross-sectional outline from said distal end portion, through said intermediate portion and to a proximal end portion of said tubular member, said flexing element being a band and being movable relative to and longitudinally of said intermediate portion; and

a guide for said element, said guide being disposed within said outline of said tubular member.

2. The catheter of claim 1, wherein said tubular member has a longitudinal axis and at least a major portion of said flexing element is spaced apart from and substantially parallel to said axis.

3. The catheter of claim 1, wherein said tubular member contains a plastic material.

4. The catheter of claim 1, wherein at least said distal end portion and at least a part of said intermediate portion adjacent said distal end portion are devoid of any pronounced external protuberances.

5. The catheter of claim 4, wherein said distal end portion and said part of said intermediate portion have at least substantially smooth external surfaces.

6. The catheter of claim 1, further comprising means for reducing the flexibility of said intermediate portion relative to said distal end portion, said means for reducing being disposed within said outline of said tubular member.

7. The catheter of claim 6, wherein said means for reducing the flexibility of said intermediate portion includes an elongated sleeve surrounding said flexing element.

8. The catheter of claim 7, wherein said sleeve contains a metallic material.

9. The catheter of claim 7, wherein said sleeve contains a plastic material.

10. The catheter of claim 7, wherein said flexing element includes a distal end disposed within said distal end portion of said tubular member and extending beyond said sleeve.

11. The catheter of claim 10, wherein said distal end portion of said tubular member has a free end remote from said intermediate portion and said flexing element has a portion affixed to said free end.

12. The catheter of claim 10, wherein said flexing element includes a portion extending longitudinally within said distal end portion and within said outline of said tubular member.

13. The catheter of claim 7, wherein said sleeve has an inner diameter within the range of between approximately 0.2 and 0.8 mm and an outer diameter within the range of between approximately 0.33 and 1 mm.

14. The catheter of claim 7, wherein said flexing element is received in said sleeve with a radial clearance of between approximately 0.001 and 0.1 mm.

15. The catheter of claim 7, wherein said flexing element is a wire.

16. The catheter of claim 7, wherein said sleeve contains stainless steel.

17. The catheter of claim 1, wherein said intermediate portion of said tubular member includes a first section having a greater wall thickness and being adjacent said flexing element, and a second section of lesser wall thickness remote from said flexing element.

18. The apparatus of claim 17, wherein said sections of said intermediate portion are disposed substantially diametrically opposite each other.

19. The catheter of claim 17, wherein said first section has at least one longitudinally extending second lumen.

20. The apparatus of claim 19, wherein said at least one lumen has a first cross-sectional area and said at least one second lumen has a smaller second cross-sectional area.

21. The catheter of claim 1, wherein said tubular member includes a first tube and a second tube telescoped into said first tube, and further comprising means for reducing the flexibility of said intermediate portion relative to said distal end portion including a sleeve in said second tube, said flexing element extending through said sleeve and one of said tubes having means for locating said sleeve in said second tube.

22. The catheter of claim 21, further comprising a second elongated sleeve in said second tube.

23. The catheter of claim 22, wherein said locating means includes means for locating said second sleeve in said second tube.

24. The catheter of claim 1, further comprising means for reducing the flexibility of said intermediate portion relative to said distal end portion, including an elongated stiffening element disposed in said intermediate portion substantially diametrically opposite said flexing element and having a distal end affixed to said intermediate portion at said distal end portion.

25. The catheter of claim 24, wherein said intermediate portion has a tubular wall of substantially constant thickness, said tubular wall having a longitudinally extending first lumen for said flexing element and a longitudinally extending second lumen for said stiffening element, said first and second lumina being disposed at least substantially diametrically opposite each other.

26. The catheter of claim 25, wherein said tubular member is provided with at least one additional longitudinally extending lumen.

27. The catheter of claim 1, wherein said tubular member is provided with at least one additional longitudinally extending lumen.

28. The catheter of claim 1, wherein said intermediate portion is provided with a second lumen for said flexing element and said guide means includes a portion in said second lumen, said second lumen having an extension for said flexing element in said distal end portion.

29. The catheter of claim 1, wherein said intermediate portion has a second lumen for a first portion of said flexing element, said second lumen having an extension provided in said distal end portion and receiving a second portion of said flexing element, said first portion of said flexing element being disposed at a first distance and said second portion of said flexing element being disposed at a lesser second distance from an external surface of said tubular member.

32. The catheter of claim 1, wherein said flexing element is a wire.

33. The catheter of claim 1, wherein said flexing element is a thread.

34. The catheter of claim 1, wherein said flexing element is a band.

30. A catheter comprising an elongated flexible tubular member including a distal end portion having a first flexibility, an intermediate portion having a lesser second flexibility and at least one longitudinally extending lumen, said tubular member having an at least substantially circular external cross-sectional outline;

means for deforming said distal end portion including an elongated flexing element extending within said cross-sectional outline from said distal end portion, through said intermediate portion and to a proximal end portion of said tubular member, said flexing element being movable relative to and longitudinally of said intermediate portion and said intermediate portion including a first section having a greater wall thickness and being adjacent said flexing element and a second section of lesser wall thickness remote from said flexing element, said first section having at least one longitudinally extending second lumen, said at least one lumen having a first cross-sectional area and said at least one second lumen having a smaller second cross-sectional area; and

a guide for said element, said guide being disposed within said outline of said tubular member.

31. A catheter comprising an elongated flexible tubular member incuding a distal end portion having a first flexibility, an intermediate portion having a lesser second flexibility and at least one longitudinally extending lumen, said tubular member having an at least substantially circular external cross-sectional outline;

means for deforming said distal end portion including an elongated flexing element extending within said cross-sectional outline from said distal end portion, through said intermediate portion and to a proximal end portion of said tubular member, said flexing element being movable relative to and longitudinally of said intermediate portion and said intermediate portion having a second lumen for a first portion of said flexing element, said second lumen having an extension provided in said distal end portion and receiving a second portion of said flexing element, said first portion of said flexing element being disposed at a first distance and said second portion of said flexing element being disposed at a lesser second distance from an external surface of said tubular member; and

a guide for said element, said guide being disposed within said outline of said tubular member.