Optical system for light emitting diodes

• US 5,485,317 A
• Filed: 10/08/1993
• Issued: 01/16/1996
• Est. Priority Date: 07/23/1993
• Status: Expired due to Fees

• Current Assignee: Solari & C Udine SPA
• Original Assignee: Solari & C Udine SPA
• Inventors: Perissinotto, Claudio, Fiorentini, Antonio
• Primary Examiner(s): Epps, Georgia Y.
• Assistant Examiner(s): Lester, Evelyn A.
• Application Number:
  US08/134,295
• Time in Patent Office: 830 Days
• Field of Search: 359/708, 359/712, 359/718
• US Class Current: 359/712
• CPC Class Codes: F21V 7/0091 using total internal reflection
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]
• CPC Class Codes: G02B 19/0028 refractive and reflective surfaces, e.g. non-imaging catadioptric systems
• CPC Class Codes: G02B 19/0061 the light source comprising a LED semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission H01L33/00
• CPC Class Codes: G02B 6/0001 specially adapted for lighting devices or systems lighting or signalling on vehicles using light guides B60Q1/00; lighting devices for vehicle dashboards B60Q3/10; lighting devices for vehicle interior using light guides B60Q3/62; lighting devices mounted on the vehicle rear part using light guides F21S43/235; measuring arrangements having light conducting pointers G01D13/265; illumination of liquid crystal displays G02F1/1336; illuminated signs G09F13/00
• CPC Class Codes: H01L 33/54 having a particular shape
• CPC Class Codes: H01L 33/58 Optical field-shaping elements
• CPC Class Codes: H01L 33/60 Reflective elements

Abstract

The diode is incorporated in a fixed manner on the optical axis of a carrier lens. The carrier lens consists of a front portion with an outer transverse surface, formed concave towards the emitted light, and a longitudinal portion for incorporating he diode. The longitudinal portion has its outer longitudinal surface formed concave towards the diode. The concave transverse surface is surrounded by a further outer transverse system. The concave longitudinal surface is arranged to reflect the diode-emitted light rays towards the further outer transverse surface, which is arranged to transmit the light rays to the outside in a longitudinal direction.

Claims

1. An optical system for a light emitting diode (13) which is incorporated in a fixed manner on an optical axis (14) of a carrier lens (12), said carrier lens (12) consisting of a front portion (18) with an outer transverse surface (25) formed concave towards emitted light, and for incorporating the diode (13), a longitudinal portion (19) with an outer longitudinal surface (22), wherein said outer longitudinal surface (22) is formed concave towards the diode (13) and is coaxial to the optical axis (14) of the carrier lens and said concave transverse surface (25) having a further outer transverse surface (24) circumscribed thereto characterised in that said outer longitudinal surface (22) has an ellipsoidal form and said further outer transverse surface (24) has a curved form.

2. An optical system as claimed in claim 1, characterised in that said further outer transverse surface (24) which has a curved form is spherical.

3. An optical system as claimed in claim 1, characterised in that said further outer transverse surface (24) which has a curved form is ellipsoidal.

4. An optical system as claimed in claim 1, characterised in that said emitting diode is positioned between the focal point of said outer transverse surface (22).

5. An optical system as claimed in claim 1, characterised in that said carrier lens (12) consists of an outer lens element (17), an inner lens (26) carrying the diode (13) and an intermediate lens (20), in which the said outer lens element (17) has an external configuration corresponding to that of said carrier lens (12) and is provided internally with a cavity (21) bounded in a longitudinal direction by a front part and in a direction perpendicular to the optical axis (14) by a longitudinal part, said inner lens (26) being integrated into said cavity (21) such that said intermediate lens (20) is positioned between the inner lens (26) and the outer lens element (17) and is arranged to fix the inner lens (26) to the outer lens element (17) so that there are no gaps in the cavity (21).

6. An optical system as claimed in claim 5, characterised in that said inner lens (26) comprises at its front part a surface (15) concave towards the emitted light and at its longitudinal part a surface (16) having cylindrical or frusto-conical form.

7. An optical system as claimed in claim 5, characterised in that the outer lens element (17) is shaped so that the front part is in the form of a meniscus cup which is concave towards emitted light, the longitudinal part being shaped such that the cavity (21) is in the form of a frustum of a cone with its minor diameter towards the front part.

8. An optical system as claimed in claim 5, characterised in that the outer lens element (17) is provided in the cavity (21) with a plurality of longitudinal guides (23) arranged to position the inner lens (26) within the cavity (21) so that the diode (13) is always on the optical axis (14).

9. An optical system as claimed in claim 5, characterised in that the carrier lens (12) are made of an injection-mouldable transparent polymer, the intermediate lens (20) being obtained by in-situ polymerization of a thermosetting resin.

10. An optical system as claim in claim 5, characterised in that said intermediate lens (20) has an absolute refractive index is different from the absolute refractive index of the inner lens (26) and of the outer lens element (17).

11. An optical system as claimed in claim 10, characterised in that intermediate lens (20) has an absolute refractive index of between 1.33 and 1.48 the absolute refractive index of the outer lens element (17) being between 1.49 and 1.63.

12. An optical system as claimed in claim 5, characterised in that the outer lens element (17) forms part of a group of outer lens elements (17), which together form a single piece.

13. An optical system as claimed in claim 1, characterised in that said outer longitudinal surface (22) is aluminized.

14. An optical system as claimed in claim 11, characterised in that intermediate lens (20) has an absolute refractive index of 1.415, and an absolute refractive index of the outer lens element (17) of 1.59.