Communication system

• US 5,485,397 A
• Filed: 07/23/1993
• Issued: 01/16/1996
• Est. Priority Date: 07/30/1992
• Status: Expired due to Term

• Current Assignee: Sharp Kabushiki Kaisha (Hon Hai Precision Industry Co., Ltd.)
• Original Assignee: Sharp Kabushiki Kaisha (Hon Hai Precision Industry Co., Ltd.)
• Inventors: Tani, Naoki, Yamazato, Hisao, Uramoto, Yasunari, Kashihara, Jyunzou, Aoki, Naohiko
• Primary Examiner(s): Voeltz, Emanuel T.
• Assistant Examiner(s): Stamber, Eric W.
• Application Number:
  US08/095,402
• Time in Patent Office: 907 Days
• Field of Search: 364/492, 364/138, 364/550, 364/551.01, 364/132, 340/310 A, 340/310 R, 340/825.02, 340/825.06, 340/825.07, 340/825.43, 340/825.52
• US Class Current: 700/286
• CPC Class Codes: F25C 2400/10 Refrigerator units
• CPC Class Codes: F25D 17/045 Air flow control arrangements
• CPC Class Codes: F25D 17/065 with compartments at different temperatures
• CPC Class Codes: F25D 2317/067 characterised by air ducts
• CPC Class Codes: F25D 2400/04 Refrigerators with a horizontal mullion
• CPC Class Codes: F25D 2400/40 Refrigerating devices characterised by electrical wiring
• CPC Class Codes: F25D 2700/02 Sensors detecting door opening
• CPC Class Codes: F25D 2700/12 Sensors measuring the inside temperature
• CPC Class Codes: F25D 29/00 Arrangement or mounting of control or safety devices
• CPC Class Codes: H04Q 9/14 Calling by using pulses

Abstract

A communication system of the present invention is provided in electric devices such as refrigerators including a plurality of output units such as electric fans, electric dampers, and output units such as sensors, thermistors, etc. The communication system is provided in the vicinity of the input and output units. The communication system includes a plurality of sub-control sections for controlling operations of the output units, a main control section for controlling the electric device by controlling operations of each sub-control section, a single communication-use cable for connecting the main control section and the sub-control sections so as to permit communications between them. Bidirectional communications between the main control section and each sub-control section are carried out through the communication-use cable. The above communication system permits a reduction in the number of cables required for connecting the main control section to the input and output units and simplified processes for routing the cables. As a result, compact size electric devices and reduction in manufacturing costs are enabled.

Claims

1. A communication system, provided in an electric device including a plurality of internal devices, comprising:

at least one sub-control means for controlling operations of the internal devices, said sub-control means being placed in a vicinity of a corresponding internal device so as to be connected thereto;

main control means for controlling the electric device by controlling said sub-control means;

a single communication line for connecting said main control means and said sub-control means so as to permit communications between them,

a pair of AC power feeders for feeding AC power from an AC power supply to said main control means and for feeding AC power from the AC power supply to the internal devices through said sub-control means; and

a pair of DC power feeders for feeding DC power, which connect said main control means and said sub-control means,

wherein said main control means includes;

first transmission means for transmitting a message to said sub-control means through said communication line; and

first receiving means for receiving a message from said sub-control means through said communication line, and

said sub-control means includes;

second transmission means for transmitting a message to said main control means through said communication line; and

second receiving means for receiving a message from said main control means through said communication line, and

said main control means includes;

a power converter means for converting AC power supplied from the AC power supply into DC power, and supplies the converted DC power to said sub-control means through said pair of DC power feeders, and

said first transmission means of said main control means and said second transmission means of said sub-control means are provided between one of said pair of DC power feeders and said communication line, and

said first transmission means and said second transmission means respectively include;

first switching means for switching a state of said communication line between a low level and a high level by connecting and disconnecting it to one of said pair of DC power feeders, and

first transmission control means for controlling switching operations of said first switching means, and

said first transmission means and said second transmission means respectively transmit messages through said communication line by controlling the switching operations of said first switching means using said first transmission control means, and

said first receiving means of said main control means includes level detection means for detecting a collision among messages by detecting a level of said communication line.

2. The communication system as set forth in claim 1, wherein:

said pair of AC power feeders includes an AC power supply connecting section to be connected to the AC power supply at one end of said pair of AC power feeders, and

said pair of AC power feeders includes a high current capacity cable, which connects the AC power supply connecting section and said sub-control means for controlling the internal devices having more than a predetermined current capacity, and low current cables for connecting said sub-control means and other sub-control means and for connecting said sub-control means and said main control means.

3. The communication system as set forth in claim 1, wherein:

said sub-control means includes a drive circuit for driving the internal device connected to said sub-control means, and a storage member for housing said sub-control means, and

the drive circuit is formed on a surface of a radiating substrate, a back surface of the radiating substrate being exposed to a surface of the storage member.

4. The communication system as set forth in claim 3, wherein:

said radiating substrate is composed of a metal plate with an electric insulating film formed on the surface thereof, and a conductor pattern made of copper is formed on the surface of the electric insulating film, and

the metal plate and a ground level side of the drive circuit are electrically connected.

5. The communication system as set forth in claim 1, wherein:

said main control means includes receiving end address addition means for adding identifying information for identifying a receiving end sub-control section in a message to be transmitted thereto, and

said sub-control section includes;

identifying information recognition means for recognizing its own identifying information; and

receiving end recognition means for recognizing itself as a receiving end by comparing the identifying information in the received message with its own identifying information.

6. The communication system as set forth in claim 5, wherein said identifying information recognition means includes:

identifying information setting means for setting its own identifying information as a voltage value; and

recognition means for recognizing its own identifying information based on the voltage set by said identifying information setting means.

7. The communication system as set forth in claim 6, wherein:

said identifying information setting means includes voltage dividing means for dividing power supply voltage of said sub-control means.

8. The communication system as set forth in claim 7, wherein:

said voltage dividing means are a plurality of voltage dividing resistors provided between a DC power supply and ground.

9. The communication system as set forth in claim 7, wherein said recognition means includes:

an analog/digital converter port for converting an input voltage value set by said identifying information setting means into digital value; and

means for recognizing individual identifying information by diving the input voltage to be inputted to said analog/digital converter port by any number greater than the number of identifying information.

10. The communication system as set forth in claim 5, wherein:

said sub-control means includes transmitting end address addition means for adding its own identifying information into a message to be transmitted to said main control means, and

said main control means includes transmitting end identifying means for identifying the transmitting end sub-control means based on the identifying information the message received therefrom.

11. The communication system as set forth-in claim 10, wherein:

the message transmitted from said main control means does not include information specifying a transmitting end, and the message transmitted from said sub-control means does not include information specifying a receiving end.

12. The communication system as set forth in claim 5, wherein:

maximum number of said sub-control means is 8.

13. The communication system as set forth in claim 1, wherein:

the internal devices of the electric device includes input units for inputting information regarding the electric device, and output units for respectively carrying out predetermined operations,

said sub-control means includes an input port for inputting information of the input units, and an output port for outputting a control signal to the output units, and

said main control means includes initialization instruction means for transmitting an initialization instruction to said sub-control means for initializing the input port and the output port when said sub-control means is turned ON or when said sub-control means is reset.

14. The communication system as set forth in claim 13, wherein:

the input port includes an analog/digital converter port for converting analog information input by the input unit into digital information, and

said initialization instruction means transmits an initialization message to said sub-control means for specifying the input port connected to an input unit which outputs an analog signal, as the analog/digital converter port and for instructing the output port with the output unit being connected thereto to output a control signal corresponding to an operation for initializing the output unit.

15. A communication system as set forth in claim 1, wherein:

said second receiving means of said sub-control means includes level detection means for detecting a collision among messages by detecting a level of said communication line.

16. The communication system as set forth inn claim 1, wherein said first switching means is a transistor.

17. The communication system as set forth in claim 1, wherein:

said second receiving means of said sub-control means includes level detection means for detecting a level of said communication line, and

said main control means and said sub-control means respectively include;

collision detection means for detecting that a collision has occurred among messages when said level detection means detects that the state of said communication line is at high level although said first switching means operates so as to control said communication line to be set at low level while transmitting a message; and

transmission wait means for setting said main control means in a wait state for transmitting the message when the collision among messages is detected by said collision detection means.

18. The communication system as set forth in claim 1, wherein:

the electric device is a refrigerator.

19. The communication as set forth inn claim 1, wherein:

said main control means and said sub-control means respectively includes microcomputers.

20. The communication system as set forth in claim 1, further comprising:

first information processing means provided outside the electric device, said first information processing means being connected to said communication line, and wherein

at least either one of said main control means and said sub-control means includes first memory means for storing information indicating the state of the internal devices, and information indicating the state of the internal devices having being controlled, and

said first information processing means includes display means for displaying information read out from in said first memory means by communicating through said communication line, and displays the information on said display means.

21. The communication system as set forth in claim 20, wherein said first information processing means includes a printing means for printing the information read out from said first memory means.

22. The communication system as set forth in claim 20, wherein:

said first memory means stores therein information indicating the state of the internal devices and the information indicating the state of the internal devices having being controlled in every predetermined time period, and

said first information processing means displays the information stored in every predetermined time period on said display means.

23. The communication system as set forth in claim 20, wherein:

said first information processing means, which is connected to said communication line by detachable connecting means, is detachable from the electric device.

24. The communication system as set forth in claim 1, further comprising:

second information processing means provided outside the electric device, said second information processing means being connected to said communication line, and

wherein said second information processing means including second memory means for storing therein information communicates with at least either one of said main control means and said sub-control means through said communication line so as to collect information indicating the state of the internal device and information indicating the state of the internal device having being controlled, and stores the collected information in said second memory means.

25. The communication system as set forth in claim 24, wherein:

said second information processing means, which is connected to said communication line by detachable connecting means, is detachable from the electric device.

26. The communication system as set forth in claim 25, further comprising:

check means for checking a performance of the electric device by analyzing information read out from said second memory means, said check means being connected to said second information processing means.

27. The communication system as set forth in claim 1, further comprising:

third information processing means provided outside the electric device, said third information processing means being connected to said communication line, and

wherein said third information processing means includes;

display means for displaying information; and

input means for inputting data for operating the internal device in the electric device, and

said third information processing means communicates with at least either one of said main control means and said sub-control means through said communication line so as to instruct it to carry out a performance test of the internal device based on input data from said input means, and collects information indicating results of a performance test so as to display the results on said display means.

28. The communication system as set forth in claim 27, wherein:

said third information processing means, which is connected to said communication line by detachable connecting means, is detachable from the electric device.

29. The communication system as set forth in claim 1, further comprising:

fourth information processing means provided outside the electric device, said fourth information processing means being connected to said communication line for communicating with at least either one of said main control means and said sub-control means through said communication line so as to collect information indicating the state of the internal devices and information indicating the state of the internal devices having being controlled; and

manufacture control means for controlling manufacturing processes of a plurality of electric devices based on the information collected respectively through a plurality of said fourth information processing means, said manufacture control means being connected to a plurality of said fourth information processing means which are respectively connected to a plurality of electric devices.

30. The communication system as set forth in claim 29, wherein:

said fourth information processing means, which is connected to said communication line by detachable connecting means, is detachable from the electric device.

31. The communication system as set forth in claim 29, wherein:

a plurality of said fourth information processing means and said manufacture control means are connected by an AC power feeder so as to enable power feeder transport communications between them.

32. The communication system as set forth in claim 1, wherein:

said first transmission means of said main control means includes first response means for transmitting a response message to said sub-control means when a message is received therefrom.

33. The communication system as set forth in claim 1, wherein:

said second transmission means of said sub-control means includes second response means for transmitting a response message to said main control means when a message is received therefrom.

34. The communication system as set forth in claim 33, wherein said main control means includes:

response detection means for detecting whether or not a response message is received from said sub-control means after transmitting a message to said sub-control means; and

first initialization means for initializing all of said sub-control means when said response detection means detects successively a predetermined number of times that the response message from said sub-control means has not been received.

35. The communication system as set forth in claim 34, wherein:

said response detection means includes a counter for counting the number of times detected that the response message from said sub-control means has not been received.

36. The communication system as set forth in claim 34, wherein:

said first initialization means includes DC power supply control means for controlling DC power to be supplied to each of said sub-control means.

37. The communication system as set forth in claim 36, wherein:

said DC power supply control means provided along said pair of DC power feeders includes switching means for switching ON and OFF the connection between said main control means and said sub-control means by said pair of DC power feeders.

38. The communication system as set forth in claim 37, wherein:

said switching means is a transistor.

39. The communication system as set forth in claim 33, wherein said main control means includes:

initialization instruction means for transmitting a message including an initialization instruction to each sub-control means;

response detection means for detecting whether or not a response message has been received from said sub-control means after transmitting a message to said sub-control means; and

instruction means for instructing said initialization instruction means to transmit a message including an initialization instruction to said sub-control means when said response detection means detects successively more than a predetermined number of times that the response message has not been received from said sub-control means.

40. The communication system as set forth in claim 39, wherein:

said response detection means includes a counter for counting the number of times detected that the response message from said sub-control means is not received.

41. The communication system as set forth in claim 39, further comprising:

second initialization instruction means for initializing all of said sub-control means when said response detection means detects that the response message has not been received from the sub-control means although the message including the initialization instruction has been transmitted to said sub-control means a predetermined number of times based on an instruction from said instruction means.

42. The communication system as set forth in claim 41, wherein:

said second initialization instruction means includes DC power supply control means for controlling DC power to be supplied to each of said sub-control means.

43. The communication system as set forth in claim 42, wherein:

said DC power supply control means provided along said pair of DC power feeders includes switching means for switching ON and OFF the connection between said main control means and said sub-control means by said pair of DC power feeders.

44. The communication system as set forth in claim 43, wherein:

said switching means is a transistor.

45. The communication system as set forth in claim 37, wherein:

said first transmission means of said main control means includes first mark transmission means for transmitting a mark indicating that a message transmission to said sub-control means has started;

said first receiving means of said main control means includes first state detection means for detecting the state of said communication line;

said main control means includes first wait means for setting said main control means in a wait state for transmitting a message when said first state detection means detects that the state of said communication line does not correspond to a mark while the mark is being transmitted from said first mark transmission means;

said second transmission means of said sub-control means includes second mark transmission means for transmitting a mark indicating that a message transmission to said main control means has started;

said second receiving means of said sub-control means includes second state detection means for detecting the state of said communication line; and

said sub-control means includes second wait means for setting said sub-control means in the wait state for transmitting a message when said second state detection means detects that the state of said communication line does not correspond to a mark while the mark is being transmitted from said second mark transmission means.

46. The communication system as set forth in claim 45, wherein:

the mark transmitted by said first mark transmission means of said main control means and the mark transmitted by said second mark transmission means of each of said sub-control means have mutually different lengths.

47. The communication system as set forth in claim 46, wherein:

in the marks transmitted by the first mark transmission means of said main control means and the marks transmitted by the second mark transmission means of said sub-control means, respective lengths of the marks are set according to a priority set beforehand of said main control means and sub-control means which transmit a message in such an order that the higher the priority, the shorter the length of the mark.

48. The communication system as set forth in claim 47, wherein:

the length of the mark transmitted by said first mark transmission means of said main control means is set shorter than the length of the mark transmitted by said second mark transmission means of said sub-control means.

49. The communication system as set forth in claim 48, wherein:

the internal devices of the electric device include input units for inputting information regarding the electric device, and output units for respectively carrying out predetermined operations, and

the lengths of the marks transmitted by said second mark transmission means of said sub-control means are set in order according to the input units connected to respective said sub-control means, the order being the more important the information inputted from the input unit connected to the sub-control means, the shorter the length of the mark to be transmitted from the sub-control means.

50. The communication system as set forth in claim 45, wherein:

said first transmission means of said main control means includes first transmission permitting means for permitting a message transmission when said-first state detection means detects that a null state where communications are not carried out through said communication line has lasted for a first time period; and

said second transmission means of said sub-control means includes second transmission permitting means for permitting the transmission of a message when said second state detection means detects that a null state where communications are not carried out through said communication line has lasted for a second time period set different from the first time period.

51. The communication system as set forth in claim 50, wherein:

the second time period is set shorter than the first time period.

52. The communication system as set forth in claim 51, wherein:

the internal device of the electric devices includes input units for inputting information regarding the electric device;

said first transmission means of said main control means includes polling means for transmitting a transmission request signal for requesting each of said sub-control means by polling to transmit input information from the input unit to said main control means when a message transmission is permitted by said first transmission permitting means; and

said second transmission means of said sub-control means includes input information transmission means for transmitting a message including the input information from the input unit when the transmission of the message is permitted by said second transmission permitting means after receiving the transmission request signal from said main control means.

53. The communication system as set forth in claim 52, wherein:

the internal devices of the electric device include output units for respectively carrying out predetermined operations; and

said first transmission means of said main control means includes control message transmission means for transmitting a message for controlling the output unit based on a message including the input information received from said input information transmission means.

54. The communication system as set forth in claim 1,

said first transmission means of said main control means includes:

second switching means for connecting and disconnecting said communication line and ground,

said second switching means being provided between said communication line and ground; and

second transmission control means for controlling switching operations of said second switching means, and

said first transmission means transmits a message through said communication line by controlling the switching operations of said second switching means by said second transmission control means while maintaining the ON state on said first switching means, and

said second receiving means of said sub-control means includes level detection means for detecting a level of said communication line.

55. The communication system as set forth in claim 54, wherein:

said first switching means and said second switching means are transistors.

56. The communication system as set forth in claim 1, wherein

said second transmission means of said sub-control means includes:

third switching means for connecting and disconnecting said communication line and ground, said third switching means being provided between said communication line and ground; and

third transmission control means for controlling switching operations of said third switching means, and

said first transmission means transmits a message through said communication line by controlling the switching operations of said third switching means by said third transmission control means while maintaining an ON state of said first switching means.

57. The communication system as set forth in claim 56, wherein:

said first switching means and said third switching means are transistors.

58. The communication system as set forth in claim 1, wherein,

said first transmission means of said main control means and said second transmission means of said sub-control means respectively include:

second switching means for connecting and disconnecting said communication line and ground,

said second switching means being provided between said communication line and ground; and

second transmission control means for controlling switching operations of said second switching means, and

said first transmission means and said second transmission means respectively transmit a message through said communication line by controlling the switching operations of said second switching means by said second transmission control means while maintaining a ON state of said first switching means, and

said second receiving means of said sub-control means includes level detection means for detecting a level of said communication line,

said main control means and said sub-control means respectively include;

collision detection means for detecting that a collision has occurred among messages when said level detection means detects that said communication line is at low level while the message is being transmitted although said first switching means is set ON and the second switching means is set OFF; and

transmission wait means for setting said main control means in a wait state for transmitting a message when said collision detection means detects that a collision has occurred among the messages.

59. The communication system as set forth in claim 1, wherein said main control means includes:

communication line state detection means for detecting whether or not transmissions through said communication line are permitted; and

wait means for setting said main control means in a wait state for starting a transmission until said communication line state detection means detects that the transmissions through said communication line are permitted, and

said sub-control means includes communication inhibit means for setting said communication line in a transmission inhibit state while said sub-control means is carrying out an operation which is given a priority over communication processes.

60. The communication system as set forth in claim 59, wherein,

said communication line state detection means includes:

transmission means for sending a detection signal through said communication line; and

waveform judge means for detecting a waveform of a signal sent through said communication line while the detection signal is being sent by said transmission means, and judges whether the waveform of the signal sent through said communication line corresponds to said detection signal, and

said communication line state detection means detects that said communication line is in the state where transmissions therethrough are not permitted when said waveform judge means judges that the waveform thereof does not correspond to the detection signal, whereas, it detects that said communication line is in the state where transmissions therethrough are permitted when said waveform judge means judges that the waveform thereof corresponds to the detection signal.

61. The communication system as set forth in claim 60, wherein:

the detection signal sent from said transmission means is a mark indicating that a message transmission has started.

62. The communication system as set forth in claim 60, wherein:

said communication inhibit means includes third switching means for connecting and disconnecting said communication line and ground, said third switching means being provided between said communication line and ground, and

said communication inhibit means sets said communication line in the transmission inhibit state by setting said third switching means in the ON state so as to maintain said communication line at low level.

63. The communication system as set forth in claim 62, wherein:

the detection signal sent by said transmission means is a high level signal, and

said communication line state detection means detects a transition of the state of said communication line from the state where transmissions therethrough are not permitted to the state where transmissions therethrough are permitted by detecting that the state of the communication line has changed from low level to high level while the detection signal is being sent.

64. The communication system as set forth in claim 59, wherein:

said sub-control means includes a microcomputer, and

said communication inhibit means sets said communication line in the state where transmissions therethrough are not permitted while initialization processes of the microcomputer are being carried out in said sub-control means.

65. The communication system as set forth in claim 59, wherein:

said sub-control means includes trouble detection means for detecting that trouble has occurred in the internal devices connected thereto, and

said communication inhibit means sets said communication line in the state where communications therethrough are not permitted while said sub-control means is coping with the trouble detected by said trouble detection means.

66. The communication system as set forth in claim 65, wherein:

said trouble detection means includes an excessive current detecting circuit.