Integrated control system for industrial automation applications

• US 5,485,620 A
• Filed: 02/25/1994
• Issued: 01/16/1996
• Est. Priority Date: 02/25/1994
• Status: Expired due to Fees

• Current Assignee: Automation System and Products Incorporated
• Original Assignee: Automation System and Products Incorporated
• Inventors: Sadre, Ahmad, Graber, Mark S., Baechtel, Donald F.
• Primary Examiner(s): Kriess, Kevin A.
• Assistant Examiner(s): BUTLER, DENNIS
• Application Number:
  US08/201,751
• Time in Patent Office: 690 Days
• Field of Search: 364/139, 364/140, 364/141, 364/146, 364/188, 364/147, 364/191, 364/192, 364/193, 364/167.01, 364/180, 364/181, 364/221, 364/221.9, 364/222, 364/222.6 , 364/280.4, 364/138, 364/142, 364/143, 364/144, 395/155, 395/700, 395/919, 395/921, 395/922
• US Class Current: 717/162
• CPC Class Codes: G05B 19/41865 characterised by job scheduling, process planning, material flow
• CPC Class Codes: G05B 2219/32124 Program hybrid system, part sequence, part continous
• CPC Class Codes: G05B 2219/32128 Gui graphical user interface
• CPC Class Codes: G05B 2219/32163 Indicate synchronisation tags on icons of tasks
• CPC Class Codes: G05B 2219/36025 Link, connect icons together to form program
• CPC Class Codes: G05B 2219/36031 Programming in assembler, machine or high level language
• CPC Class Codes: G05B 2219/36036 Motion, graphical motion control language gmcl
• CPC Class Codes: G05B 2219/36135 Link between sequence, motion or process and diagnostic control
• CPC Class Codes: G05B 2219/43162 Motion control, movement speed combined with position
• CPC Class Codes: G05B 2219/45051 Transfer line
• CPC Class Codes: G06F 11/3664 Environments for testing or debugging software
• CPC Class Codes: Y02P 90/02 Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

A system for generating, editing, executing, monitoring and debugging an application program for controlling an industrial automation mechanism comprising components of logic, motion and/or process control. The programming and operating environments contain a single Man Machine Interface (MMI) with close and intuitive linkages between sequential programs and continuous programs that aid in the programming, operation and troubleshooting of application programs.

Claims

1. An apparatus for the development and execution of an application program having at least one sequential program for controlling at least one sequential machine function and having at least one continuous program for controlling at least one continuous machine function, said apparatus comprising:

means for producing the application program in the form of a diagram, said means for producing including;

means for producing at least one step box having therein a sequential program including one or more sequential program statements, each sequential program statement including a sequential program statement label, and

means for producing at least one action box having therein at least one continuous program identifier for identifying a continuous program, each continuous program identifier associated with at least one sequential program statement label, each said action box associated with one of said at least one step boxes;

execution means for executing said application program; and

means for linking said at least one step box and said at least one action box for producing said application program.

2. The apparatus of claim 1, wherein said execution means determines when to execute each continuous program identified in said action box, before executing said sequential program statements in the step box associated therewith.

3. The apparatus of claim 1, wherein said at least one sequential machine function is motion control.

4. The apparatus of claim 1, wherein said at least one sequential machine function is process control.

5. The apparatus of claim 1, wherein said sequential program statements are in at least one of the following formats:

RS-274D syntax, application icon, BASIC, Fortran, and C.

6. The apparatus of claim 5, wherein said RS-274D syntax includes at least one of the following:

embedded Structured Text, embedded BASIC, embedded Fortran, and embedded C.

7. The apparatus of claim 1, wherein said continuous program identified by the continuous program identifier is in at least one of the following formats:

Relay Ladder Logic Networks and Function Blocks.

8. The apparatus of claim 1, wherein said execution means includes means for evaluating Relay Ladder Logic Networks having output elements and function blocks anywhere in the Relay Ladder Logic Networks.

9. The apparatus of claim 1, wherein said sequential program statements and said continuous programs identified by said continuous program identifier include program statements which cause the execution means to temporarily suspend execution of the currently executing application program and begin execution of a second application program.

10. The apparatus of claim 1, wherein said apparatus further comprises:

means for producing the application program in the form of a top level diagram, said top level diagram including application program steps, each step representing at least one sequential or continuous program; and

means for associating an operator button with each said application program step, said operator button activated by an operator, wherein said operator button associated with each application program step must be activated before said at least one program associated with the application program step is executed by said execution means.

11. The apparatus of claim 10, wherein said top level diagram includes transition statements, each transition statement associated with an application program step, said transition statements preventing execution of subsequent application program steps until an operator button associated with the subsequent application program step is activated by an operator.

12. The apparatus of claim 1, wherein said execution means begins executing said continuous program identified by said continuous program identifier in the action box, before executing the sequential program statements in the associated step box.

13. The apparatus of claim 1, wherein said continuous program identifier in said action box further identifies a sequential program statement in said associated step box, said execution means executing said continuous program identified by the continuous program identifier in response to the execution of the sequential program statement identified by the continuous program identifier.

14. The apparatus of claim 1, wherein said continuous program identifier in said action box further identifies a sequential program statement in said associated step box and a synchronization event associated with said identified sequential program statement, said execution means executing said continuous program identified by the continuous program identifier in response to the execution of said identified sequential program statement and the occurrence of said identified synchronization event associated with the identified sequential program statement.

15. The apparatus of claim 1, wherein said continuous program identifier in said action box further identifies an action qualifier associated with said identified continuous program, said execution means executing said identified continuous program in accordance with the identified action qualifier.

16. The apparatus of claim 1, wherein said apparatus further comprises means for displaying said identified continuous program.

17. The apparatus of claim 16, wherein said apparatus further comprises means for inserting a function block into said identified continuous program.

18. An apparatus for the development and execution of an application program having at least one sequential program for controlling at least one sequential machine function and having at least one continuous program for controlling at least one continuous machine function, said apparatus comprising:

means for producing the application program in the form of a diagram, said means for producing including;

means for producing at least one step box having therein a sequential program including one or more sequential program statements, each sequential program statement including a sequential program statement label, and

means for producing at least one action box having therein at least one continuous program, each continuous program associated with at least one sequential program statement label, each said action box associated with one of said at least one step boxes;

execution means for executing said application program; and

means for linking said at least one step box and said at least one action box for producing said application program.