Method and apparatus for sorting plastic items

• US 5,485,964 A
• Filed: 09/01/1994
• Issued: 01/23/1996
• Est. Priority Date: 03/13/1992
• Status: Expired due to Term

• Current Assignee: Johnsonville Acquisition Company LLC
• Original Assignee: Wellman Incorporated (Wellman Holdings, Inc.)
• Inventors: Wright, Michael W., Booth, Hubert J., Steagall, Paul H. III
• Primary Examiner(s): Eley, Timothy V.
• Application Number:
  US08/299,846
• Time in Patent Office: 509 Days
• Field of Search: 241/27, 241/36, 241/99, 241/14, 241/187, 241/236
• US Class Current: 241/27
• CPC Class Codes: B03B 9/061 the refuse being industrial
• CPC Class Codes: B07B 15/00 Combinations of apparatus for separating solids from solids by dry methods applicable to bulk material, e.g. loose articles fit to be handled like bulk material using wet methods B03B7/00; using gas currents B07B9/00
• CPC Class Codes: B07B 9/00 Combinations of apparatus for screening or sifting or for separating solids from solids using gas currents; General arrangement of plant, e.g. flow sheets
• CPC Class Codes: B07C 5/3416 according to radiation transmissivity, e.g. for light, x-rays, particle radiation detecting hidden objects G01V
• CPC Class Codes: B07C 5/36 Sorting apparatus characterised by the means used for distribution sorting according to destination B07C3/003, B07C3/02
• CPC Class Codes: B07C 5/365 using a single separation means
• CPC Class Codes: B07C 5/368 actuated independently
• CPC Class Codes: B29B 17/02 Separating plastics from other materials
• CPC Class Codes: B29B 2017/0203 Separating plastics from plastics
• CPC Class Codes: B29K 2023/06 PE, i.e. polyethylene
• CPC Class Codes: B29K 2023/12 PP, i.e. polypropylene
• CPC Class Codes: B29K 2027/06 PVC, i.e. polyvinylchloride
• CPC Class Codes: B29K 2033/12 Polymers of methacrylic acid esters, e.g. PMMA, i.e. polymethylmethacrylate
• CPC Class Codes: B29K 2067/00 Use of polyesters or derivatives thereof, as moulding material
• CPC Class Codes: B29K 2069/00 Use of PC, i.e. polycarbonates or derivatives thereof, as moulding material
• CPC Class Codes: B29K 2105/065 containing impurities
• CPC Class Codes: B29K 2705/00 Use of metals, their alloys or their compounds, for preformed parts, e.g. for inserts
• CPC Class Codes: B29K 2711/12 Paper, e.g. cardboard
• CPC Class Codes: B29L 2007/008 Wide strips, e.g. films, webs
• CPC Class Codes: B29L 2031/7158 Bottles
• CPC Class Codes: Y02W 30/62 : Plastics recycling; Rubber recycling

Abstract

A method of sorting plastic items by measuring the effect an item has on light directed at a stream of items from a light source, then selectively removing items from the stream based on a comparison of the light measured and the light emitted from the detector is provided. The invention also includes an apparatus for separating plastic items which comprises a light source, a detector for measuring the effect an individual item has on light emitted from the detector, and sortation means for selectively removing items from the stream based on a comparison of the light emitted by the light source and that measured at the detector. A method for separating single plastic bottles from engaged interlocked bottle clusters comprising directing an air jet at an item sufficiently forceful to displace a single bottle to a collection means but insufficiently forceful to displace an interlocked bottle cluster is also provided.

Claims

1. An apparatus for disengaging interlocked bottle clusters into single bottles comprising:

(a) a housing;

(b) a first movable support for fingers attached within said housing;

(c) a first plurality of fingers each having a base end and a striking end, with said base end attached to said first movable support and said striking end extending away from said support;

(d) a second movable support for fingers attached within said housing;

(e) a second plurality of fingers each having a base end and a striking end, said base end attached to said first movable support, said striking end extending away from said support; and

(f) means for moving said first and second movable supports, said moving means being configured so that said first movable support moves at an angular velocity of at least about three times the angular velocity of said second movable support;

wherein said first movable support and said second movable support are positioned relative to each other so that as said first movable support moves said first plurality of fingers, and as said second movable support moves said second plurality of fingers, said striking ends of said first plurality of fingers intermesh but do not contact said striking ends of said second plurality of fingers.

2. An apparatus according to claim 1, in which said means for moving said first movable support and said second movable support comprise means for rotating said supports with one of said first plurality of fingers rotating clockwise and the other of said second plurality of fingers rotating counterclockwise.

3. An apparatus according to claim 2, in which said movable supports comprise drum-shaped members and in which said movable supports rotate said drum-shaped members about their respective longitudinal axes.

4. An apparatus according to claim 3, in which said first plurality of finger members extend substantially radially from the circumferential surface of said first drum-shaped member, and in which said second plurality of fingers extend substantially radially from the circumferential surface of said second drum-shaped member.

5. An apparatus according to claim 1 in which said means for moving said supports includes means for reversing the movement of each of said supports.

6. An apparatus according to claim 5 which further comprises means for sensing that finger member motion has been halted which is operably connected to said means for reversing the movement of each of said supports such that if said means for sensing halting of finger member motion indeed senses that such motion has been halted, said means for reversing the movement of said supports reverses their movement, with results that said first plurality of fingers rotates counterclockwise and said second plurality of fingers rotates clockwise.

7. A method for striking the individual bottles of an interlocked bottle cluster with opposed movable fingers to create a separating torsional force comprising the step of striking the interlocked bottle cluster with two sets of intermeshing but noncontacting fingers mounted on movable supports to disengage the bottles which comprise the interlocked bottle cluster.

8. A method according to claim 7, wherein the step of striking the interlocked bottle cluster further comprises rotating the two sets of intermeshing but noncontacting fingers about their respective movable supports wherein one set of fingers rotates clockwise and the other set of fingers rotates counterclockwise.

9. A method according to claim 8 which comprises the further step of detecting the absence of movable finger motion, wherein the absence of finger motion indicates that a single bottle or interlocked bottle cluster is lodged between the two sets of rotating fingers and is preventing the fingers from rotating.

10. A method according to claim 9 which further comprises the step of reversing the angular direction of finger motion after the step of sensing the absence of finger motion, wherein the set of fingers rotating clockwise prior to the single bottle or interlocked bottle cluster being lodged between the two sets of rotating fingers rotates counterclockwise, and the set of fingers rotating counterclockwise prior to the single bottle or interlocked bottle cluster being lodged between the two sets of rotating fingers rotates clockwise.

11. A method according to claim 10 which comprises the further step of disabling the movement of the fingers after the absence of finger motion has been sensed a predetermined number of times within a predetermined time period.

12. A method for separating individual bottles of an interlocked bottle cluster, said method comprising the steps of:

providing an interlocked bottle cluster comprising at least two interlocked bottles; and

striking the interlocked bottle cluster with two sets of opposed, movable, intermeshing, noncontacting fingers to create a separating torsional sufficient to disengage at least one of the bottles comprising the interlocked bottle cluster.

13. The method defined in claim 12, wherein each of said sets of opposed fingers is mounted on a respective rotatable support.

14. The method defined in claim 13, wherein the step of striking the interlocked bottle cluster further comprises rotating the two sets of opposable fingers about their respective rotatable supports in opposite angular directions, such that one set of fingers rotates clockwise and the other set of fingers rotates counterclockwise.

15. The method defined in claim 14, further comprising the step of detecting the absence of opposed finger motion, wherein the absence of finger motion indicates that a single bottle or interlocked bottle cluster is lodged between the two sets of rotating fingers and there by prevents the fingers from rotating.

16. The method defined in claim 15, further comprising the step of reversing the angular direction of each of said sets of opposed fingers after the step of sensing the absence of finger motion, wherein the set of opposed fingers rotating clockwise prior to the single bottle or interlocked bottle cluster being lodged between the two sets of opposed fingers rotates counterclockwise, and the set of opposed fingers rotating counterclockwise prior to the single bottle or interlocked bottle cluster being lodged between the two sets of opposed fingers rotates clockwise.

17. The method defined in claim 14, wherein said rotating step comprises rotating said first movable support at a first angular velocity and rotating said second movable support at a second angular velocity, wherein said first angular velocity is at least about three times that of said second angular velocity.