Method of producing a corrugated board as well as a corrugated board

• US 5,486,405 A
• Filed: 10/04/1993
• Issued: 01/23/1996
• Est. Priority Date: 10/14/1992
• Status: Expired due to Term

• Current Assignee: HANS KOLB Wellpappe GmbH & Company KG (Alwin KOLB GmbH & Company KG)
• Original Assignee: HANS KOLB Wellpappe GmbH & Company KG (Alwin KOLB GmbH & Company KG)
• Inventors: Laves, Wolf-Henning
• Primary Examiner(s): Loney, Donald J.
• Application Number:
  US08/131,145
• Time in Patent Office: 841 Days
• Field of Search: 428/182, 428/184, 428/120, 428/143, 428/148, 428/167, 428/172, 428/201, 428/204, 428/206, 428/208, 428/209, 428/211, 428/212, 428/535, 428/537.5, 428/913, 428/922, 156/277, 156/290, 156/205, 156/260, 206/328, 206/334, 361/212, 361/220, 264/105, 264/167, 264/286, 264/505, 427/450, 427/577, 427/208.6
• US Class Current: 428/182
• CPC Class Codes: B32B 29/08 Corrugated paper or cardboard
• CPC Class Codes: B65D 65/403 with at least one corrugated layer
• CPC Class Codes: Y10T 428/24372 Particulate matter
• CPC Class Codes: Y10T 428/24413 Metal or metal compound
• CPC Class Codes: Y10T 428/2457 Parallel ribs and/or grooves
• CPC Class Codes: Y10T 428/24612 Composite web or sheet
• CPC Class Codes: Y10T 428/24694 Parallel corrugations
• CPC Class Codes: Y10T 428/24711 Plural corrugated components
• CPC Class Codes: Y10T 428/24851 Intermediate layer is discontinuous or differential
• CPC Class Codes: Y10T 428/24876 Intermediate layer contains particulate material [e.g., pigment, etc.]
• CPC Class Codes: Y10T 428/24893 including particulate material
• CPC Class Codes: Y10T 428/24909 Free metal or mineral containing
• CPC Class Codes: Y10T 428/24917 including metal layer

Abstract

In the case of a method of producing a corrugated board for protecting electrostatically endangered articles 10 against electrostatic: discharges and electric fields, at least one corrugated layer 1 and at least one flat layer 2, 3 are glued together, a shield means 4, which contains carbon and/or graphite, being applied, prior to the glueing of said layers 2, 3, to the surface 40, 50, 60 of at least one layer which will be located in the interior of the corrugated board structure. This shield means 4 is applied as a layer, which comprises interconnected layer components 80 and intermediate interspaces 90 occupying a certain area, before the layers 1, 2, 3 are glued together in the area of said interspaces 90. The interspaces 90 are either completely free or covered by thinner layer components 90'"'"'occupying a certain area and constituting part of the shield means 4. In the corrugated board W, which is produced in accordance with this method, the layers 1, 2, 3 including the shield means 4 between them are glued together preferably in the area of the interspaces 90, if necessary through the thinner layer components 90'"'"'.

Claims

1. A corrugated board used for folding cases or for sheet materials for protecting electrostatically endangered articles against electrostatic discharges and electric fields, comprising

a corrugated layer,

a flat layer on one side of said corrugated core layer,

a shielding layer (4) positioned between said corrugated core layer and said flat layer, said shielding layer having shielding material is selected from the group consisting of carbon, graphite and mixtures thereof, said shielding layer having a plurality of interspaces (90), and

said corrugated layer is bonded or glued to said flat layer at at least some of said interspaces.

2. The corrugated board according to claim 1, wherein the interspaces are formed by interspace indentations (90'"'"') which are thinner than adjacent surrounding surfaces (80).

3. The corrugated board according to claim 2, wherein the thickness and the density of said interspace indentations (90'"'"') is adjusted such that said interspace indentations (90'"'"') are permeable to the glue or adhesive used to glue the corrugated layer to said flat layer.

4. The corrugated board according to claim 1 wherein the interspaces (90), are open to expose said flat layer.

5. A corrugated board according to claim 4 wherein the interspaces are separated from each other and define an approximately regular pattern.

6. The corrugated board according to claim 5 wherein a total area occupied by the interspaces (90) exceeds an area not occupied by the interspaces (90).

7. The corrugated board according to claim 4, wherein the interspaces (90) define an approximately regular pattern whose orientation is perpendicular to or oblique to the direction of wave crests (100) of said corrugated layer.

8. The corrugated board according to claim 4 wherein there are first and second corrugated layers, two shielding layers positioned between said first and second corrugated layers, an intermediate flat layer positioned between said two shielding layers, and a second flat layer on an outer surface of said first corrugated layer and a third flat layer on an outer surface of said second corrugated layer.

9. The corrugated board according to claim 4 wherein, a full area conductive coating material is provided on at least one exterior surface of the corrugated board.

10. The corrugated board according to claim 9 wherein a sublimable corrosion inhibitor is provided on, in, or below the conducting coating material.

11. The corrugated board according to claim 8 wherein a full area conductive coating material is provided on an exterior surface of said second flat layer.

12. The corrugated board according to claim 11 wherein a sublimable corrosion inhibitor is provided on, in, or below the conducting coating material.

13. A corrugated board according to claim 3 wherein the interspaces are separated from each other and define an approximately regular pattern.

14. The corrugated board according to claim 13 wherein a total area occupied by the interspaces (90) exceeds an area not occupied by the interspaces (90).

15. The corrugated board according to claim 3, wherein the interspaces (90) define an approximately regular pattern whose orientation is perpendicular to or oblique to the direction of wave crests (100) of the corrugated layer.

16. The corrugated board according to claim 3 wherein there is a first corrugated layer, a second corrugated layer, two shielding layers positioned between said first and second corrugated layers, an intermediate flat layer positioned between said two shielding layers, and a second flat layer on an outer surface of said first corrugated layer and a third flat layer on an outer surface of said second corrugated layer.

17. The corrugated board according to claim 3 wherein, a full area conductive coating material is provided on at least one exterior surface of the corrugated board.

18. The corrugated board according to claim 17 wherein a sublimable corrosion inhibitor is provided on, in, or below the conductive coating material.

19. The corrugated board according to claim 16 wherein a full area conductive coating material is provided on an exterior surface of said second flat layer.

20. The corrugated board according to claim 19 wherein a sublimable corrosion inhibitor is provided on, in, or below the conductive coating material.

21. The corrugated board of claim 4 wherein the shielding layer is formed by printing the shielding layer on an inner surface of the flat layer with said inner surface facing said corrugated layer.

22. The corrugated board of claim 3 wherein the shielding layer is formed by priming the shielding layer on an inner surface of the flat layer with said inner surface facing said corrugated layer.

23. The corrugated board of claim 3 wherein the indentations are applied by full-area printing, spraying or by spread coating on an inner surface of said flat layer with said inner surface facing said corrugated board.

24. A method of producing a corrugated board consisting of paperboard or paper material and used for cases or for sheet materials for protecting electrostatically endangered articles against electrostatic discharges and electric fields, comprising

providing at least one corrugated layer;

applying a shielding layer to at least one surface of a flat layer, said shielding layer having shielding material selected from the group consisting of carbon, graphite and mixtures thereof;

applying said shielding layer to said flat layer to provide a said shielding layer with a plurality of intermediate interspaces (90), and

gluing the flat layer to said corrugated layer at at least some of said interspaces.

25. The method according to claim 24 comprising applying said shielding layer such that said interspaces are open and expose said flat layer.

26. The method according to claim 24, comprising applying to said flat surface said shielding layer with said plurality of intermediate interspaces (90'"'"') being thinner than the shielding material surrounding said intermediate interspaces, gluing said corrugated layer to said flat layer through said intermediate interspaces (90'"'"').

27. The method according to claim 25 wherein the shielding layer component is printed on in several printing processes and that it is compacted by said printing processes.

28. The method according to claim 26 wherein the shielding layer and the shielding layer interspaces (90'"'"')are printed on in several printing processes and that they are compacted by said priming processes.

29. The method according to claim 26 comprising applying the thinner intermediate interspaces to said flat layer by full-area printing, spraying or by spread coating.

30. The method according to claim 25 comprising attaching a first flat layer to one face of said corrugated layer, applying said shielding layer to a second flat layer, attaching said second flat layer to the other face of said corrugated layer with said shielding layer facing said corrugated layer and full-area coating an outer surface of said second layer with a conductive coating.

31. The method according to claim 26 comprising attaching a first flat layer to one face of said corrugated layer, applying said shielding layer to a second flat layer, attaching said second flat layer to the other face of said corrugated layer with said shielding layer facing said corrugated layer and full-area coating an outer surface of said second layer with a conductive coating.