Shielded cable

• US 5,486,649 A
• Filed: 03/17/1994
• Issued: 01/23/1996
• Est. Priority Date: 03/17/1994
• Status: Expired due to Term

• Current Assignee: Belden Technologies, LLC (Belden Inc.)
• Original Assignee: Belden Wire & Cable Company, LLC (Belden Inc.)
• Inventors: Gareis, Galen M.
• Primary Examiner(s): NIMMO, MORRIS
• Application Number:
  US08/210,692
• Time in Patent Office: 677 Days
• Field of Search: 174/34, 174/36, 174/102 SP, 174/102 D, 174/107, 174/108, 174/115, 174/10
• US Class Current: 174/36
• CPC Class Codes: H01B 11/1016 composed of a longitudinal lapped tape-conductor
• CPC Class Codes: H01B 11/1091 with screen grounding means, e.g. drain wires

Abstract

A shielded cable having in the core of the cable a plurality of conductors, a lateral shield having overlapping longitudinal ends surrounding the cable core. The shield has a thickness of up to about 6 mils. A helical groove formed in the shield, and an insulating jacket surrounding the shield.

Claims

1. A shielded cable comprising

a group of at least four twisted pair insulated wires;

a lateral shield having overlapping longitudinal ends surrounding said group of at least four twisted-pair insulated wires, said shield having a thickness of about 1 to about 4 mils, said shield having a conductive metal foil on one surface and a non-conductive plastic on an opposite surface;

a drain wire extending the length of said cable and being in contact with said conductive metal face,

a helical groove formed in said shield; and

an insulating jacket surrounding said shield.

2. The cable of claim 1 wherein said metal conducting metal foil is aluminum or an aluminum alloy.

3. The cable of claim 2 wherein said conducting metal foil faces said jacket and said drain wire helically wraps around said shield and provides said helical groove.

4. The cable of claim 2 wherein said conducting surface faces said at least four twisted-pair insulated wires;

and a nonconducting substantially cylindrical cord helically wrapped around said shield to provide said helical groove.

5. The cable of claim 3 wherein the depth of said helical groove is at least 20% of the diameter of said drain wire.

6. The cable of claim 4 wherein the depth of said helical groove is at least 50% of the diameter of said cord.

7. The cable of claim 1 wherein said helical grooves are spaced at intervals of from about 0.125 inches to about 0.75 inches.

8. A shielded cable comprising

at least one twisted pair of insulated wires, a drain wire,

a longitudinal overlapping lateral shield surrounding said at least one twisted pair of insulated wires, said shield having a conductive metal surface, said shield having a helical groove and said groove has a depth of at least 20% of the diameter of said drain wire and an insulating jacket surrounding said shield.

9. The shielded cable of claims 8 wherein said groove has a depth of at least 50% of the diameter of said drain wire.

10. The shielded cable of claim 9 wherein said drain wire provides the helical groove in the shield.

11. The shielded cable of claim 9 wherein the helical groove has groove intervals spaced apart from about 0.125 inches to about 0.75 inches.

12. The shielded cable of claim 11 wherein said shield has a metal conductive surface and an opposite non-conductive plastic surface, said drain wire is in electrical contact with said metal conductive surface, and said drain wire provides the helical groove.

13. The shielded cable of claim 12 wherein said shield has a thickness of about 1 to about 4 mils, said conductive surface faces said jacket and said drain wire is helically wrapped around said shield for the entire length of said cable to provide said helical groove which extends the entire length of the cable.

14. The shielded cable of claim 11 wherein said shield has said conductive metal surface and an opposite non-conductive surface, said conductive metal surface facing said at least one twisted pair of insulated wire, a non-conductive cylindrical cord helically wrapped around said shield for the entire length of said cable to provide the helical groove which extends the entire length of the cable, and said shield having a thickness of from about 1 to about 4 mils.

15. The shielded cable of claim 8 wherein said conductive metal surface faces said jacket, said helical groove is formed by a dielectric cord helically wrapped around said shield, and said drain wire extends longitudinally,

16. The shielded cable of claim 8 wherein there is a first and second group of at least four twisted pairs of insulated wires, a first shield having overlapping longitudinal ends surrounding said first group of at least four twisted pairs of insulated wires, a second shield overlapping longitudinal ends surrounding said second group of at least four twisted pairs of insulated wires, each first and second shield having a conductive metal surface and a helical groove,

said insulating jacket surrounding said first and second .shields, a first drain wire contacting the conductive metal surface of said first shield and a second drain wire contacting the conductive metal surface of said second shield.

17. The cable of claim 16 wherein the helical groove of said first shield is formed by a first non-conducting cord helically wrapped around said first shield and has first groove intervals spaced apart from about 0.125 inches to about 0.75 inches.

18. The cable of claim 17 wherein the helical groove of said second shield is formed by a second non-conducting cord helically wrapped around said second shield and has second groove intervals spaced apart from about 0.125 inches to about 0.75 inches.