Vehicle testing device and method

• US 5,488,859 A
• Filed: 12/19/1994
• Issued: 02/06/1996
• Est. Priority Date: 07/25/1994
• Status: Expired due to Fees

• Current Assignee: Bal-Jetta Systems Company Incorporated
• Original Assignee: Bal-Jetta Systems Company Incorporated
• Inventors: Britt, John C.
• Primary Examiner(s): Williams, Hezron E.
• Assistant Examiner(s): NOORI, MAX H
• Application Number:
  US08/358,391
• Time in Patent Office: 414 Days
• Field of Search: 73/121, 73/129, 73/132
• US Class Current: 73/121
• CPC Class Codes: G01L 5/28 for testing brakes
• CPC Class Codes: G01R 31/006 on road vehicles, e.g. automobiles or trucks testing of ignition installations peculiar to internal combustion engines F02P17/00

Abstract

A vehicle testing device and method are provided whereby a mechanic can easily test the pneumatic brake systems of a tractor-trailer. The device is used by inputting into the device the electrical and pneumatic outputs of a tractor and by outputting electrical and pneumatic transmissions from the device into a trailer. The device accepts input from a tractor and produces output to a trailer for testing purposes. The testing device is compact and portable and affords a mechanic a convenient tool for efficiently carrying out the necessary safety tests on both the tractor and trailer which may be physically connected or disconnected at the time the testing occurs.

Claims

1. A device to test tractor-trailer electrical and pneumatic systems comprising:

(a) a housing;

(b) first and second pneumatic inlets, each inlet for connection to the tractor pneumatic output lines, said first and second pneumatic inlets attached to said housing;

(c) first and second pneumatic gauges, said first and second pneumatic gauges attached to said housing and to said first and second pneumatic inlets;

(d) an air compressor junction, said air compressor junction attached to said housing for joining an air compressor to said device; and

(e) a first pneumatic outlet, said first pneumatic outlet attached to said housing and in fluid communication with said air compressor junction, said first pneumatic outlet for connection to the pneumatic input line of the pneumatic system of the trailer.

2. The device of claim 1 and including an electrical circuit, said electrical circuit contained within said housing, and an electrical inlet, said inlet affixed to said housing and connected to said electrical circuitry whereby said tractor'"'"'s electric output line can be connected to said electrical circuitry through said inlet.

3. The device of claim 2 and including an electric outlet, said outlet attached to said housing and joined to said electrical circuitry whereby a trailer'"'"'s electric input line can be connected to said electric outlet to test the trailer'"'"'s electrical system.

4. The device of claim 3 and including a circuit breaker, said circuit breaker joined to said electrical circuitry and said electric outlet.

5. The device of claim 1 and including:

(a) a pneumatic regulator, said regulator in fluid communication with said air compressor junction;

(b) a pneumatic switch, said pneumatic switch attached to said housing and in fluid communication with said regulator;

(c) a first pneumatic quick release valve, said first quick release valve in fluid communication with said pneumatic switch; and

(d) a pneumatic relay valve, said relay valve in fluid communication with said regulator, said first quick release valve, and said first pneumatic outlet, whereby compressed air is transmitted through said relay valve and said first pneumatic outlet for testing a trailer'"'"'s pneumatic systems connected to said pneumatic outlet.

6. The device of claim 5 and including:

(a) a second pneumatic quick release valve, said second pneumatic quick release valve in fluid communication with said relay valve; and

(b) a second pneumatic outlet, said second pneumatic outlet attached to said housing and in fluid communication with said second pneumatic release valve whereby air is conveyed through said device to test a trailer'"'"'s pneumatic systems connected with said first and second pneumatic outlets.

7. The device of claim 1 wherein said first pneumatic inlet includes a pneumatic check valve.

8. The device of claim 3 wherein said electrical circuitry includes a flasher circuit.

9. A method of testing electrical circuitry of a tractor-trailer, said tractor having an electrical output line connected to the tractor'"'"'s electrical circuitry, said trailer having an electrical input line connected to the trailer'"'"'s electrical circuitry using testing apparatus having electrical circuitry comprising a tractor inlet and a trailer outlet, the method comprising the steps of:

(a) connecting said tractor'"'"'s electrical output line to said testing apparatus'"'"' tractor inlet;

(b) connecting said trailer'"'"'s electrical input line to said testing apparatus'"'"' trailer outlet;

(c) testing said tractor'"'"'s electrical output by activating the tractor'"'"'s electrical circuitry; and

(d) testing said trailer'"'"'s electrical circuitry by activating said apparatus'"'"' electrical circuitry.

10. The method of claim 9 including the step of isolating the source of an electrical problem contained within the electrical circuitry of said tractor-trailer.

11. The method of claim 9 wherein said tractor'"'"'s electrical circuitry comprises a plurality of switches and said testing apparatus'"'"' electrical circuitry comprises a plurality of visual indicators, the method including the step of activating said tractor'"'"'s switches and observing said apparatus'"'"' visual indicators.

12. The method of claim 9 wherein said trailer'"'"'s electrical circuitry comprises a plurality of lights and said testing apparatus'"'"' electrical circuitry comprises a plurality of switches, the method including the step of activating said apparatus'"'"' switches and observing said trailer'"'"'s lights.

13. The method of claim 12 wherein said testing apparatus'"'"' electrical circuitry comprises a flasher circuit, the method including the step of activating said apparatus'"'"' flasher circuit and observing said trailer'"'"'s flashing lights.

14. A method of testing pneumatic systems of a tractor-trailer, said tractor having an emergency pneumatic output line and a service pneumatic output line connected to the tractor'"'"'s pneumatic system, said trailer having an emergency pneumatic input line and a service pneumatic input line connected to the trailer'"'"'s pneumatic system by using testing apparatus having pneumatic circuitry comprising an emergency pneumatic tractor inlet and a service pneumatic tractor inlet and an emergency pneumatic trailer outlet, and a service pneumatic trailer outlet, the method comprising the steps of:

(a) connecting said tractor'"'"'s emergency and service pneumatic output lines respectively to said testing apparatus'"'"' emergency and service pneumatic tractor inlets;

(b) connecting said trailer'"'"'s emergency and service pneumatic input lines respectively to said testing apparatus'"'"' emergency and service pneumatic trailer outlets;

(c) testing said tractor'"'"'s emergency and service pneumatic outputs by activating the tractor'"'"'s pneumatic system; and

(d) testing said trailer'"'"'s emergency and service pneumatic system by activating said apparatus'"'"' pneumatic circuitry.

15. The method of claim 14 wherein said testing apparatus'"'"' pneumatic circuitry comprises an air compressor junction, the method including the step of connecting an air compressor to said air compressor junction.

16. The method of claim 14 wherein said testing apparatus'"'"' emergency pneumatic tractor inlet comprises a pneumatic check valve, and wherein the step of testing said tractor'"'"'s emergency pneumatic output includes the step of opening said check valve to simulate a rupture in said tractor'"'"'s emergency pneumatic output line.

17. The method of claim 14 wherein said tractor'"'"'s pneumatic system comprises a brake pedal, and wherein testing said tractor'"'"'s pneumatic outputs includes the step of depressing said brake pedal with an adjustable elongated member.

18. The method of claim 15 wherein said trailer'"'"'s pneumatic system comprises an air brake chamber, said air brake chamber having a push rod and wherein testing said trailer'"'"'s emergency and service pneumatic system includes the step of:

(a) withdrawing said push rod by activating said apparatus'"'"' pneumatic circuitry;

(b) marking a point on said push rod adjacent said air brake chamber;

(c) extending said push rod by activating said apparatus'"'"' pneumatic circuitry; and

(d) measuring the distance from said marked point along said push rod to said air brake chamber.

19. The method of claim 18 wherein the step of marking a point on said push rod includes the step of spray painting said push rod adjacent said air brake chamber.