Water jet propulsor powered by an integral canned electric motor

• US 5,490,768 A
• Filed: 12/09/1993
• Issued: 02/13/1996
• Est. Priority Date: 12/09/1993
• Status: Expired due to Term

• Current Assignee: Curtiss-Wright Electro-Mechanical Corporation (Curtiss-Wright Corporation)
• Original Assignee: Westinghouse Electric Company LLC (Brookfield Asset Management Incorporated)
• Inventors: Drake, James A., Veronesi, Luciano
• Primary Examiner(s): Freay, Charles
• Application Number:
  US08/164,892
• Time in Patent Office: 796 Days
• Field of Search: 417/356, 417/357, 417/366, 417/358, 417/423.8, 417/423.12, 440/38
• US Class Current: 417/356
• CPC Class Codes: B63H 1/16 having a shrouding ring attached to blades
• CPC Class Codes: B63H 11/02 the propulsive medium being ambient water
• CPC Class Codes: B63H 11/08 of rotary type
• CPC Class Codes: B63H 2023/005 using a drive acting on the periphery of a rotating propulsive element, e.g. on a dented circumferential ring on a propeller, or a propeller acting as rotor of an electric motor
• CPC Class Codes: B63H 21/10 relating to condensers or engine-cooling fluid heat-exchangers
• CPC Class Codes: B63H 23/24 electric dynamo-electric machines H02K
• CPC Class Codes: B63H 23/34 Propeller shafts; Paddle-wheel shafts; Attachment of propellers on shafts
• CPC Class Codes: F04D 1/04 Helico-centrifugal pumps
• CPC Class Codes: F04D 1/066 the casing consisting of a plurality of annuli bolted together
• CPC Class Codes: F04D 13/0633 Details of the bearings
• CPC Class Codes: F04D 13/064 Details of the magnetic circuit
• CPC Class Codes: F04D 13/0646 the hollow pump or motor shaft being the conduit for the working fluid
• CPC Class Codes: F04D 13/14 the pumps being all of centrifugal type deviation valves F04D15/0016
• CPC Class Codes: H02K 5/128 using air-gap sleeves or air-gap discs
• CPC Class Codes: H02K 7/14 Structural association with mechanical loads, e.g. with hand-held machine tools or fans with fan or impeller for cooling the machine H02K9/06

Abstract

A water jet propulsor powered by an integral canned electric motor includes a hollow housing having a hermetically sealed stator mounted therein. The stator is electrically connected to a source of electrical energy in the vessel. An impeller assembly that includes a tubular suction shroud and impeller is rotatably mounted inside the housing. The impeller assembly includes a hermetically sealed rotor which is mounted around the suction shroud and positioned inside the stator in operative association therewith. Energizing the stator rotates the rotor, which in turn rotates the impeller to pump water from the intake end of the housing to the outlet end of the housing and adds velocity and head to the water to be discharged from the outlet end. The discharged water creates thrust which propels the vessel.

Claims

1. A water jet propulsor for a marine vessel comprising:

a generally hollow housing having an inlet end and an outlet end;

attachment means on said housing for securing said housing to a hull of a marine vessel;

an annular stator hermetically sealed and mounted inside said housing;

energizing means for supplying electrical power to said stator;

a hub centrally positioned inside and secured to said housing to allow water to flow therepast;

an impeller assembly rotatably mounted in said housing and to said hub, said impeller assembly including a tubular suction shroud extending through and rotatable relative to said annular stator, a shaft extending into and rotatably connected to said hub, an impeller secured to said tubular suction shroud, and an annular, hermetically sealed rotor mounted around said tubular suction shroud and inside said annular stator, such that rotation of said impeller assembly produces a pressurized water flow through said housing from said intake end to said outlet end.

2. The water jet propulsor of claim 1, wherein

said outlet end includes flow deflection means for selectively deflecting the discharge water flow to steer the vessel.

3. The water jet propulsor of claim 1, wherein

said housing includes a water cooling jacket around said stator, said water jacket being in communication with the water flowing through said housing, whereby water will flow through said housing to cool said stator.

4. The water jet propulsor of claim 1, wherein

said tubular suction shroud has a forward end forming a forward gap relative to said housing positioned upstream of the impeller with respect to the water flow, and an aft end forming an aft gap relative to said housing positioned downstream of the impeller with respect to the water flow, said forward gap and said aft gap being in communication with one another to form a water circulation channel between said rotor and said housing.

5. The water jet propulsor of claim 4, wherein

said hub is positioned downstream of said impeller with respect to the water flow.

6. The water jet propulsor of claim 4, wherein

said hub is positioned upstream from said impeller with respect to the water flow.

7. The water jet propulsor of claim 6, wherein

said shaft of said impeller assembly is a hollow shaft rotatably mounted in said hub and in said housing to rotatably support said impeller assembly.

8. The water jet propulsor of claim 4, wherein

said hub is secured to said housing by at least one vane.

9. The water jet propulsor of claim 4, wherein

said inlet end is connected to an inlet conduit for supplying water thereto.

10. The water jet propulsor of claim 9, wherein

said outlet end is connected to a straight discharge conduit.

11. A water jet propulsor for a marine vessel comprising:

a generally hollow housing having an inlet end and an outlet end;

attachment means on said housing for securing said housing to a hull of a marine vessel;

an annular stator hermetically sealed and mounted inside said housing;

energizing means for supplying electrical power to said stator;

a hub centrally positioned inside and secured to said housing to allow water to flow therepast;

an impeller assembly rotatably mounted in said housing and to said hub, said impeller assembly including a tubular suction shroud extending through and rotatable relative to said annular stator, an impeller secured to said tubular suction shroud, and an annular, hermetically sealed rotor mounted around said tubular suction shroud and inside said annular stator, such that rotation of said impeller assembly produces a pressurized water flow through said housing from said intake end to said outlet end;

said tubular suction shroud has a forward end forming a forward gap relative to said housing positioned upstream of the impeller with respect to the water flow, and an aft end forming an aft gap relative to said housing positioned downstream of the impeller with respect to the water flow, said forward gap and said aft gap being in communication with one another to form a water circulation channel between said rotor and said housing;

said hub is positioned downstream of said impeller with respect to the water flow;

said impeller assembly further includes a generally hollow shaft rotatably mounted within said hub, said shaft having an opening into said hollow portion positioned upstream from said impeller with respect to the water flow; and

said tubular suction shroud has a second aft end forming a hub gap relative to said hub positioned downstream from said impeller with respect to the water flow, adjacent said outlet end of said housing, said hub gap and said opening in said shaft are in communication with one another forming a second water circulation channel between said hub and said tubular suction shroud.

12. The water jet propulsor of claim 11, wherein

first radial beating means are mounted between said housing and said suction shroud for rotatably supporting one end of said impeller assembly;

second radial bearing means are mounted between said impeller assembly and said hub for rotatably supporting another end of said impeller assembly; and

thrust beating means are mounted between said impeller assembly and said hub to rotatably support said impeller assembly.

13. A water jet propulsor for a marine vessel comprising:

a generally hollow housing having an inlet end and an outlet end;

attachment means on said housing for securing said housing to a hull of a marine vessel;

an annular stator hermetically sealed and mounted inside said housing;

energizing means for supplying electrical power to said stator;

a hub centrally positioned inside and secured to said housing to allow water to flow therepast;

an impeller assembly rotatably mounted in said housing and to said hub, said impeller assembly including a tubular suction shroud extending through and rotatable relative to said annular stator, an impeller secured to said tubular suction shroud, and an annular, hermetically sealed rotor mounted ground said tubular suction shroud and inside said annular stator, such, that rotation of said impeller assembly produces a pressurized water flow through said housing from said intake end to said outlet end;

said tubular suction shroud has a forward end forming a forward gap relative to said housing positioned upstream of the impeller with respect to the water flow, and an aft end forming an aft gap relative to said housing positioned downstream of the impeller with respect to the water flow, said forward gap and said aft gap being in communication with one another to form a water circulation channel between said rotor and said housing,

said hub is positioned upstream from said impeller with respect to the water flow;

said impeller assembly includes a hollow shaft rotatably mounted in said hub and said housing to rotatably support said impeller assembly;

an annular excitor/generator stator is mounted in said housing, an annular excitor/generator rotor is mounted around said shaft and positioned inside said excitor/generator stator, said stator being electrically connected to said energy means and said excitor/generator rotor being electrically connected to said annular rotor, such that rotation of said excitor/generator rotor produces electrical current that is supplied to said annular rotor whereby it operates as a synchronous motor.

14. The water jet propulsor of claim 13, wherein

suction shroud has a second aft end forming a second aft gap relative to said housing;

and

a second water circulation channel is defined between said housing and said shaft and is in connection with said second aft gap.

15. The water jet propulsor of claim 14, wherein

said shaft has a second forward end forming a gap relative to said hub;

and

a hub water circulation channel is defined between said shaft and said hub and is in connection with said hub gap.

16. The water jet propulsor of claim 15, wherein

first radial bearing means are mounted between said housing and said shaft for rotatably supporting one end of said impeller assembly;

second radial bearing means are mounted between said shaft and said hub for rotatably supporting another end of said impeller assembly; and

thrust bearings are mounted between said impeller assembly and said housing to rotatably support said impeller assembly.

17. The water jet propulsor claim 16, wherein

said first radial bearing means include at least one water-cooled, hard surface bearing in communication with said second water circulation channel;

said second radial bearing means include at least one water-cooled, hard surface bearing in communication with said hub water circulation channel; and

said thrust bearing means include at least one water-cooled, Kingsburg-type bearing in communication with said second water circulation channel.

18. The water jet propulsor of claim 17, wherein

said impeller has an axial stage and a centrifugal stage.

19. The water jet propulsor of claim 18, wherein

said outlet end is connected to a volute.

20. A pump powered by an integral canned motor comprising:

a generally hollow housing having an inlet end and an outlet end;

an annular stator hermetically sealed and mounted inside said housing;

energizing means for supplying electrical power to said stator;

a hub centrally positioned inside and secured to said housing to allow water to flow therepast;

an impeller assembly rotatably mounted in said housing and to said hub, said impeller assembly including a tubular suction shroud extending through and rotatable relative to said annular stator, a shaft extending into and rotatably connected to said hub, an impeller secured to said tubular suction shroud, and an annular, hermetically sealed rotor mounted around said tubular suction shroud and inside said annular stator, such that rotation of said impeller assembly produces a pressurized water flow through said housing from said intake end to said outlet end.

21. The pump of claim 20, wherein

said tubular suction shroud has a forward end forming a forward gap relative to said housing positioned upstream of the impeller with respect to the water flow, and an aft end forming an aft gap relative to said housing positioned downstream of the impeller with respect to the water flow, said forward gap and said aft gap being in communication with one another to form a water circulation channel between said rotor and said housing.

22. The pump of claim 21, wherein

said hub is positioned downstream of said impeller with respect to the water flow.

23. The pump of claim 21, wherein

said impeller assembly includes a hollow shaft rotatably mounted in said hub and said housing to rotatably support said impeller assembly.

24. The pump of claim 21, wherein

said hub is secured to said housing by at least one vane.

25. The pump of claim 21, wherein

said inlet end is connected to an inlet conduit for supplying water thereto.

26. The pump of claim 21, wherein

said housing includes a water cooling jacket around said stator, said water jacket being in communication with the water flowing through said housing, whereby water will flow through said housing to cool said stator.

said hub is positioned upstream from said impeller with respect to the water flow;

said impeller assembly includes a hollow shaft rotatably mounted in said hub and said housing to rotatably support said impeller assembly;

an annular excitor/generator stator is mounted in said housing, an annular excitor/generator rotor is mounted around said shaft and positioned inside said excitor/generator stator, said stator being electrically connected to said energy means and said excitor/generator rotor being electrically connected to said annular rotor, such that rotation of said excitor/generator rotor produces electrical current that is supplied to said annular rotor whereby it operates as a synchronous motor.

27. The pump of claim 21, wherein

said hub is positioned upstream from said impeller with respect to the water flow.

28. A pump powered by an integral canned motor comprising:

a generally hollow housing having an inlet end and an outlet end;

an annular stator hermetically sealed and mounted inside said housing;

energizing means for supplying electrical power to said stator;

a hub centrally positioned inside and secured to said housing to allow water to flow therepast;

an impeller assembly rotatably mounted in said housing and to said hub, said impeller assembly including a tubular suction shroud extending through and rotatable relative to said annular stator, an impeller secured to said tubular suction shroud, and an annular, hermetically sealed rotor mounted around said tubular suction shroud and inside said annular stator, such that rotation of said impeller assembly produces a pressurized water flow through said housing from said intake end to said outlet end;

said tubular suction shroud has a forward end forming a forward gap relative to said housing positioned upstream of the impeller with respect to the water flow, and an aft end forming an aft gap relative to said housing positioned downstream of the impeller with respect to the water flow, said forward gap and said aft gap being in communication with one another to form a water circulation channel between said rotor and said housing;

said hub is positioned downstream of said impeller with respect to the water flow;

said impeller assembly further includes a generally hollow shaft rotatably mounted within said hub, said shaft having an opening into said hollow portion positioned upstream from said impeller with respect to the water flow; and

said tubular suction shroud has a second aft end forming a hub gap relative to said hub positioned downstream from said impeller with respect to the water flow, adjacent said outlet end of said housing, said hub gap and said opening in said shaft are in communication with one another forming a second water circulation channel between said hub and said tubular suction shroud.

29. The pump of claim 28, wherein

first radial bearing means are mounted between said housing and said suction shroud for rotatably supporting one end of said impeller assembly;

second radial beating means are mounted between said impeller assembly and said hub for rotatably supporting another end of said impeller assembly; and

thrust bearing means are mounted between said impeller assembly and said hub to rotatably support said impeller assembly.