Dry break coupling

• US 5,492,147 A
• Filed: 01/17/1995
• Issued: 02/20/1996
• Est. Priority Date: 01/17/1995
• Status: Expired due to Fees

• Current Assignee: Aeroquip Corporation (Eaton Corporation PLC.)
• Original Assignee: Aeroquip Corporation (Eaton Corporation PLC.)
• Inventors: Scouten, Charles W., Challender, Gary B., Rogers, Russell L., Sterett, Robert A.
• Primary Examiner(s): CHAMBERS, A MICHAEL
• Application Number:
  US08/373,620
• Time in Patent Office: 399 Days
• Field of Search: 251/149.1, 137/614.04, 137/614.05, 604/256, 604/905, 604/167
• US Class Current: 137/614.05
• CPC Class Codes: A61M 2039/1027 Quick-acting type connectors
• CPC Class Codes: A61M 2039/1072 with a septum present in the connector
• CPC Class Codes: A61M 2039/267 having a sealing sleeve around a tubular or solid stem portion of the connector
• CPC Class Codes: A61M 39/18 Methods or apparatus for making the connection under sterile conditions, i.e. sterile docking
• CPC Class Codes: A61M 39/26 Valves closing automatically on disconnecting the line and opening on reconnection thereof check valves A61M39/24
• CPC Class Codes: F16L 29/005 joints with cut-off devices which can be perforated cut-off devices with a breakable closure member in general F16K13/04
• CPC Class Codes: F16L 37/28 with fluid cut-off means
• CPC Class Codes: Y10S 604/905 Aseptic connectors or couplings, e.g. frangible, piercable
• CPC Class Codes: Y10T 137/87965 Valve- or closure-operated by coupling motion

Abstract

A dry break coupling for joining together opposing passageways includes a male member and a female member, each of which includes a resiliently deformable rubber flap with cross-hair slits positioned to engage each other as the male and female members are moved axially toward their coupled position. Each of the male and female members also is provided with a normally closed but resiliently openable rubber septum position on the opposite side of its rubber flap from the engagement end of the respective members. The male member is provided with a blunt cannula which is fixed and a moveable carrier supporting the rubber septum. The female member is provided with an axially moveable support for the rubber flap and a fixed support for the rubber septum. As the male member and the female member move to the fully coupled position, the peripheral portions of the abutting rubber flaps are moved axially with the female carrier member while the central portions are prevented from moving by the fixed septum support with the result that the slits of the rubber flaps are pulled open thereby permitting the respective septums to engage each other. Further movement of the male and female members toward one another causes the moveable support for the male member septum to be retracted with the result that the cannula is urged through the resiliently openable abutting septums to open the passageway to the flow of fluid.

Claims

1. A coupling comprising

(a) a male member extending along an axis including

(1) a first septum having a normally closed, resiliently openable leading end and a rearward end;

(2) a cannula having a forward end positioned at said first septum rearward end; and

(3) a carrier member supporting said first septum and mounted for imparting relative movement between said first septum and said cannula from a first position in which said cannula forward end is spaced rearwardly from said first septum leading end to a second position extending through and opening said first septum leading end; and

(b) a female member extending along an axis including

(1) a second septum having a normally closed, resiliently openable leading end and a trailing end, said second septum leading end positioned to be engaged by said first septum leading end; and

(2) a support member having a leading end and an opposing end, said support member, in the area of said leading end engaged to said second septum and having a passageway extending from said leading end to said opposing end;

axial movement of said male member toward said female member along said axis causing said first septum leading end to engage said second septum leading end and continued movement causing said cannula to extend through said first septum and said second septum to open communication between said cannula and said passageway.

2. The coupling according to claim 1, further including

(a) a housing for said male member having an annular wall encircling said first septum and said carrier, said carrier being axially moveable in said annular wall;

(b) an annular deflector extending from said housing;

(c) a first resilient sheet mounted on said carrier and positioned transversely of said first member axis on the opposite side of said first septum leading end from said rearward end, said resilient sheet having a central slit;

(d) an axially moveable carrier on said female member encircling said support member and axially moveable relative thereto;

(e) a second resilient sheet mounted on said carrier and positioned transversely of said second member axis on the opposite side of said second septum leading end from said trailing end, said axial movement of said male member toward said female member causing, prior to the engagement of said first septum leading end to said second septum leading end,

(i) said first and second resilient sheets to become engaged with each other with annular portions thereof clamped between said annular deflector and said female member axially moveable carrier; and

(ii) said first and second resilient sheets to have said annular portions drawn axially relative to said support member and said sheets stretched open at said slits.

3. The coupling according to claim 2, wherein said first resilient sheet is spaced from said first septum leading end and said second resilient sheet is spaced from second septum leading end.

4. The coupling according to claim 2 further including a compression spring mounted in said housing yieldingly urging said carrier member toward said first position.

5. The coupling according to claim 2 further including a second compression spring encircling said support member and yieldingly urging said axially moveable carrier said second resilient sheet.

6. The coupling according to claim 2, wherein said second septum leading end is axially spaced from said support member leading end and is axially positioned between said support member leading end and said support member opposing end.

7. A coupling according to claim 2 further including

(a) a connector encircling said axis extending from said male member deflector, said connector having an open leading end, an internal surface sized to receive at least a portion of said female member axially moveable carrier and an exterior, said exterior including

(i) a pair of cylinder defining portions extending from said leading end;

(ii) a pair of substantially planar portions positioned circumferentially between said cylinder defining portions, and

(iii) an abutment on each of said cylinder defining portions, said abutments spaced from and facing away from said leading end; and

(b) a sleeve encircling said female member axially moveable carrier extending from an open end and having

(i) a cylindrical interior surface sized to receive said connector, and

(ii) a pair of flanges extending inwardly from said interior surface to an extent permitting movement of said planar portions axially thereby upon insertion of said male member but preventing movement of said cylinder defining portions axially thereby, said male member being engageable to said female member by circumferentially aligning said planar portions with said flanges, axially moving said male member relative to said female member to a position at which said connector abutments are positioned axially beyond said flanges and rotating said male member relative to said female member to engage said abutments to said flanges.

8. A coupling comprising:

(a) a female member including

(i) a housing extending along an axis from an open receiving end to an opposing end;

(ii) a valve mounted on said housing and extending to a leading end facing away from said housing opposing end, said valve having an axially extending passageway and a first septum positioned in said passageway, said first septum extending axially from an abutment end facing said leading end toward said opposing end, said abutment end having a normally closed, resiliently openable, slit lying on said axis, said valve having a cylindrical exterior surface portion;

(iii) a carrier member encircling said valve in axially movable, slideable relationship with said cylindrical exterior surface portion from a forward position in the vicinity of said valve leading end to a retracted position closer to said housing opposing end;

(iv) a compression spring urging said carrier member toward said housing receiving end;

(v) a first flexible flap engaged to said carrier member leading end extending transversely of said axis, said first flexible flap having a slit permitting it to be moved from a substantially closed, generally planar position to an open position; and

(b) a male member movable relative to said female member along said axis from a disengaged position to an engaged position, said male member including

(i) a housing having an end wall and an annular wall extending therefrom to a leading end, said housing having a cylindrical interior surface portion;

(ii) a cannula mounted on said housing and having a passageway extending therethrough to an open end;

(iii) a carrier positioned in said male member housing for axial movement in slideable engagement with said cylindrical interior surface from an extended position to a retracted position closer to said end wall;

(iv) a second septum mounted on said carrier, said second septum having a forward end with a normally closed, resiliently openable, slit, said forward end positioned to engage said abutment end of said female member first septum, said cannula open end being spaced from said leading end and thereby permitting said slit to be closed when said carrier is in the extended position and extending through and opening said slit when said carrier is in said retracted position;

(v) a compression spring urging said carrier toward said extended position; and

(vi) a second flexible flap mounted on said housing leading end and extending transversely of said axis, said second flexible flap having a slit permitting it to be moved from a substantially closed generally planar position to an open position;

movement of said male member into engagement with said female member causing in sequence

(A) said second flexible flap to engage said first flexible flap with annular portions of said first and second flexible flaps being clamped between said housing leading end and said carrier member;

(B) said carrier member to be moved axially to said retracted position carrying therewith said clamped portions of said first and second flexible flaps to open said slits thereby opening said flaps;

(C) said second septum end to engage said first septum end; and

(D) said male member carrier and said second septum moving to said retracted position thereby causing said cannula open end to extend through both said second septum slit and said first septum slit.

9. A coupling according to claim 8 further including

(a) a connector encircling said axis extending from said male member housing, said connector having an open leading end, an internal surface sized to receive at least a portion of said female member carrier member and an exterior, said exterior including

(i) a pair of cylinder defining portions extending from said connector leading end;

(ii) a pair of substantially planar portions positioned circumferentially between said cylinder defining portions, and

(iii) an abutment on each of said cylinder defining portions, said abutments spaced from and facing away from said connector leading end; and

(b) a sleeve mounted on said female member housing and encircling said carrier member, said sleeve extending from female member housing to an open end and having

(i) a cylindrical interior surface sized to receive said connector, and

(ii) a pair of flanges extending inwardly from said interior surface to an extent permitting movement of said planar portions axially thereby upon insertion of said male member but preventing movement of said cylinder defining portions axially thereby, said male member being engageable to said female member by circumferentially aligning said planar portions with said flanges, axially moving said male member relative to said female member to a position at which said connector abutments are positioned axially beyond said flanges and rotating said male member relative to said female member to engage said abutments to said flanges.

10. The coupling according to claim 8, wherein said first septum abutment end is axially spaced from said valve leading end and is axially positioned between valve leading end and said housing opposing end.

11. The coupling according to claim 8, wherein said first flexible flap is spaced from said first septum abutment end and said second flexible flap is spaced from said second septum forward end.

12. A coupling comprising:

(a) a female member including

(i) a housing extending along an axis from an open receiving end to an opposing end;

(ii) a valve mounted on said housing and extending to a leading end facing away from said housing opposing end, said valve having an axially extending passageway and a first septum positioned in said passageway, said first septum extending axially from an abutment end facing said leading end toward said opposing end, said septum end having a normally closed, resiliently openable, slit lying on said axis, said valve having a cylindrical exterior surface portion;

(iii) a carrier member encircling said valve in axially movable, slideable relationship with said cylindrical exterior surface portion from a forward position in the vicinity of said valve leading end to a retracted position closer to said housing opposing end;

(iv) a compression spring urging said carrier member toward said housing receiving end; and

(b) a male member movable relative to said female member along said axis from a disengaged position to an engaged position, said male member including

(i) a housing having an end wall and an annular wall extending therefrom to a leading end, said housing having a cylindrical interior surface portion;

(ii) a cannula mounted on said housing and having a passageway extending therethrough to an open end;

(iii) a carrier positioned in said male member housing for axial movement in slideable engagement with said cylindrical interior surface from an extended position to a retracted position closer to said end wall;

(iv) a second septum mounted on said carrier, said second septum having a forward end with a normally closed, resiliently openable, slit, said forward end positioned to engage said abutment end of said female member septum, said cannula open end being spaced from said leading end and thereby permitting said slit to be closed when said carrier is in the extended position and extending through and opening said slit when said carrier is in said retracted position;

(v) a compression spring urging said carrier toward said extended position;

movement of said male member into engagement with said female member causing

(A) said second septum end to engage said first septum end; and

(B) said male member carrier and said second septum moving to said retracted position thereby causing said cannula open end to extend through both said second septum slit and said first septum slit.

13. A coupling according to claim 12 further including

(a) a connector encircling said axis extending from said male member housing, said connector having an open leading end, an internal surface sized to receive at least a portion of said female member carrier member and an exterior, said exterior including

(i) a pair of cylinder defining portions extending from said connector leading end;

(ii) a pair of substantially planar portions positioned circumferentially between said cylinder defining portions, and

(iii) an abutment on each of said cylinder defining portions, said abutments spaced from and facing away from said connector leading end; and

(b) a sleeve mounted on said female member housing and encircling said carrier member, said sleeve extending from female member housing to an open end and having

(i) a cylindrical interior surface sized to receive said connector, and

(ii) a pair of flanges extending inwardly from said interior surface to an extent permitting movement of said planar portions axially thereby upon insertion of said male member but preventing movement of said cylinder defining portions axially thereby, said male member being engageable to said female member by circumferentially aligning said planar portions with said flanges, axially moving said male member relative to said female member to a position at which said connector abutments are positioned axially beyond said flanges and rotating said male member relative to said female member to engage said abutments to said flanges.

14. The coupling according to claim 12 wherein said first septum abutment end is axially spaced from said valve leading end and is axially positioned between valve leading end and said housing opposing end.

15. The coupling according to claim 12 further including a first flexible flap engaged to said female member carrier member leading end extending transversely of said axis, said first flexible flap having a slit permitting it to be moved from a substantially closed, generally planar position to an open position and a second flexible flap mounted on said male member housing leading end and extending transversely of said axis, said second flexible flap having a slit permitting it to be moved from a substantially closed generally planar position to an open position;

movement of said male member into engagement with said female member causing said second flexible flap to engage said first flexible flap with annular portions of said first and second flexible flaps being clamped between said housing leading end and said carrier member and said female member carrier member to be moved axially to said retracted position carrying therewith said clamped portions of said first and second flexible flaps to open said slits thereby opening said flaps prior to the engagement of said second septum to said first septum.

16. A coupling according to claim 15 further including

(a) a connector encircling said axis extending from said male member housing, said connector having an open leading end, an internal surface sized to receive at least a portion of said female member carrier member and an exterior, said exterior including

(i) a pair of cylinder defining portions extending from said connector leading end;

(ii) a pair of substantially planar portions positioned circumferentially between said cylinder defining portions, and

(iii) an abutment on each of said cylinder defining portions, said abutments spaced from and facing away from said connector leading end; and

(b) a sleeve mounted on said female member housing and encircling said carrier member, said sleeve extending from female member housing to an open end and having

(i) a cylindrical interior surface sized to receive said connector, and

(ii) a pair of flanges extending inwardly from said interior surface to an extent permitting movement of said planar portions axially thereby upon insertion of said male member but preventing movement of said cylinder defining portions axially thereby, said male member being engageable to said female member by circumferentially aligning said planar portions with said flanges, axially moving said male member relative to said female member to a position at which said connector abutments are positioned axially beyond said flanges and rotating said male member relative to said female member to engage said abutments to said flanges.