Method and apparatus for inflating an inflatable vehicle occupant restraint

• US 5,492,365 A
• Filed: 09/14/1994
• Issued: 02/20/1996
• Est. Priority Date: 09/14/1994
• Status: Expired due to Fees

• Current Assignee: TRW Vehicle Safety Systems Incorporated (Zeppelin - Stiftung der Stadt Friedrichshafen)
• Original Assignee: TRW Vehicle Safety Systems Incorporated (Zeppelin - Stiftung der Stadt Friedrichshafen)
• Inventors: Cisney, Larry E., Bayley, Gregory S., Wipasuramonton, Pongdet P., Coultas, Terrence J.
• Primary Examiner(s): Focarino, Margaret A.
• Assistant Examiner(s): ELLIS, CHRISTOPHER P
• Application Number:
  US08/306,012
• Time in Patent Office: 524 Days
• Field of Search: 280/741, 222/3, 222/5, 102/530, 102/531
• US Class Current: 280/741
• CPC Class Codes: B60R 2021/26029 Ignitors
• CPC Class Codes: B60R 2021/26064 characterised by auto-ignition means
• CPC Class Codes: B60R 21/2644 using only solid reacting substances, e.g. pellets, powder
• CPC Class Codes: F42B 3/124 characterised by the configuration or material of the bridge F42B3/13 takes precedence

Abstract

A method and apparatus are provided for igniting a body (60) of ignitable gas generating material which generates gas for inflating an inflatable vehicle occupant restraint (12). The method includes the step of igniting a body (202) of pyrotechnic material which, when ignited, emits combustion products. The method further includes the step of igniting the body (60) of gas generating material by dispersing the combustion products over an ignitable surface portion (116) of the body (60) of gas generating material. The combustion products are dispersed by moving the body (202) of pyrotechnic material from a first location to a second location when the body (202) of pyrotechnic material is burning. The first and second locations are spaced from each other across the ignitable surface portion (116) of the body (60) of gas generating material.

Claims

1. A method of igniting a body of ignitable gas generating material which, when ignited, generates gas for inflating an inflatable vehicle occupant restraint, the body of gas generating material having an ignitable surface portion, said method comprising the steps of:

igniting a body of pyrotechnic material which, when ignited, emits combustion products; and

igniting the body of gas generating material by dispersing said combustion products over the ignitable surface portion of the body of gas generating material;

said combustion products being dispersed by moving said body of pyrotechnic material from a first location to a second location when said body of pyrotechnic material is burning, said first and second locations being spaced from each other across the ignitable surface portion of the body of gas generating material.

2. A method as defined in claim 1 wherein the body of gas generating material has an elongated cylindrical shape and is ignited directly by said combustion products.

3. A method as defined in claim 1 wherein said step of moving said body of pyrotechnic material includes the step of confining said combustion products so as to cause said combustion products to develop a thrust which moves said body of pyrotechnic material.

4. A method as defined in claim 1 wherein said body of pyrotechnic material is moved along a predetermined path of movement extending from said first location to said second location.

5. A method as defined in claim 1 wherein said body of pyrotechnic material is moved in a straight line extending from said first location to said second location.

6. A method as defined in claim 1 wherein the ignitable surface portion of the body of gas generating material has an elongated shape, said body of pyrotechnic material being moved along the entire length of the ignitable surface portion of the body of gas generating material.

7. A method as defined in claim 1 wherein the ignitable surface portion of the body of gas generating material defines a cylindrical passage with a longitudinal central axis, said body of pyrotechnic material being moved within said passage along said axis.

8. A method as defined in claim 7 wherein said body of pyrotechnic material is moved along the entire length of said passage.

9. Apparatus for igniting a body of ignitable gas generating material which, when ignited, generates gas for inflating an inflatable vehicle occupant restraint, the body of gas generating material having an ignitable surface portion, said apparatus comprising:

a body of pyrotechnic material which, when ignited, emits combustion products; and

igniter means for igniting said body of pyrotechnic material and for igniting the body of gas generating material by dispersing said combustion products over the ignitable surface portion of the body of gas generating material;

said igniter means dispersing said combustion products by moving said body of pyrotechnic material from a first location to a second location when said body of pyrotechnic material is burning, said first and second locations being spaced from each other across the ignitable surface portion of the body of gas generating material.

10. Apparatus as defined in claim 9 wherein said igniter means includes means for confining said combustion products so as to cause said combustion products to develop a thrust which moves said body of pyrotechnic material.

11. Apparatus as defined in claim 9 wherein said igniter means moves said body of pyrotechnic material along a predetermined path of movement extending from said first location to said second location.

12. Apparatus as defined in claim 11 wherein said predetermined path of movement extends in a straight line from said first location to said second location.

13. Apparatus as defined in claim 9 wherein said body of pyrotechnic material is a first body of pyrotechnic material, said igniter means including an igniter having a casing containing a second body of pyrotechnic material and having means for igniting said second body of pyrotechnic material, said second body of pyrotechnic material, when ignited, emitting combustion products which emerge from said casing and move against said first body of pyrotechnic material to ignite said first body of pyrotechnic material.

14. Apparatus as defined in claim 13 wherein said first body of pyrotechnic material is contained in a casing separate from said casing in which said second body of pyrotechnic material is contained.

15. Apparatus as defined in claim 9 wherein said body of pyrotechnic material is a first body of pyrotechnic material, said igniter means including a second body of pyrotechnic material and a casing which contains said first and second bodies of pyrotechnic material, said second body of pyrotechnic material, when ignited, emitting combustion products which move against said first body of pyrotechnic material to ignite said first body of pyrotechnic material, said combustion products emitted by said first body of pyrotechnic material rupturing said casing and emerging from said casing.

16. Apparatus as defined in claim 15 wherein said igniter means includes means for confining said combustion products emitted by said first body of pyrotechnic material so as to cause said combustion products emitted by said first body of pyrotechnic material to develop a thrust which propels said first body of pyrotechnic material outward from said casing.

17. Apparatus for use in inflating an inflatable vehicle occupant restraint, said apparatus comprising:

a body of ignitable gas generating material which, when ignited, generates gas for inflating the vehicle occupant restraint, said body of gas generating material having an ignitable surface portion;

a body of pyrotechnic material which, when ignited, emits combustion products; and

means for igniting said body of pyrotechnic material and for moving said body of pyrotechnic material from a first location to a second location when said body of pyrotechnic material is burning thereby igniting the body of gas generating material by dispersing said combustion products over said ignitable surface portion, said first and second locations being spaced from each other across said ignitable surface portion of said body of gas generating material.

18. Apparatus as defined in claim 17 wherein said body of gas generating material has an elongated cylindrical shape, said ignitable surface portion of said body of gas generating material being free of a coating formed of an ignition-enhancing material.

19. Apparatus as defined in claim 17 wherein said means for moving said body of pyrotechnic material includes means for confining said combustion products so as to cause said combustion products to develop a thrust which moves said body of pyrotechnic material.

20. Apparatus as defined in claim 17 wherein said means for moving said body of pyrotechnic material moves said body of pyrotechnic material along a predetermined path of movement extending from said first location to said second location.

21. Apparatus as defined in claim 20 wherein said predetermined path of movement extends in a straight line from said first location to said second location.

22. Apparatus as defined in claim 17 wherein said ignitable surface portion of said body of gas generating material has an elongated shape with first and second longitudinally opposite ends, said first location being adjacent to said first end, said second location being adjacent to said second end.

23. Apparatus as defined in claim 17 wherein said ignitable surface portion of said body of gas generating material defines a cylindrical passage with a longitudinal central axis, said predetermined path of movement extending within said cylindrical passage along said axis.

24. Apparatus as defined in claim 23 wherein said body of gas generating material comprises a plurality of separate pieces of gas generating material, each of said pieces of gas generating material having a cylindrical inner surface defining a respective portion of said cylindrical passage.

25. Apparatus as defined in claim 24 wherein at least a plurality of said pieces of gas generating material are free of a coating formed of an ignition enhancing material.

26. Apparatus as defined in claim 17 wherein said body of pyrotechnic material is a first body of pyrotechnic material, said igniter means including an igniter having a casing containing a second body of pyrotechnic material and having means for igniting said second body of pyrotechnic material, said second body of pyrotechnic material, when ignited, emitting combustion products which emerge from said casing and move against said first body of pyrotechnic material to ignite said first body of pyrotechnic material.

27. Apparatus as defined in claim 26 wherein said first body of pyrotechnic material is contained in a casing separate from said casing in which said second body of pyrotechnic material is contained.

28. Apparatus as defined in claim 17 wherein said body of pyrotechnic material is a first body of pyrotechnic material, said igniter means including a second body of pyrotechnic material and a casing which contains said first and second bodies of pyrotechnic material, said second body of pyrotechnic material, when ignited, emitting combustion products which move against said first body of pyrotechnic material to ignite said first body of pyrotechnic material, said combustion products emitted by said first body of pyrotechnic material rupturing said casing and emerging from said casing.

29. Apparatus as defined in claim 28 wherein said igniter means includes means for confining said combustion products emitted by said first body of pyrotechnic material so as to cause said combustion products emitted by said first body of pyrotechnic material to develop a thrust which propels said first body of pyrotechnic material outward from said casing.