Method and apparatus for controlling brushless motor

• US 5,493,187 A
• Filed: 05/18/1993
• Issued: 02/20/1996
• Est. Priority Date: 05/18/1993
• Status: Expired due to Fees

• Current Assignee: Yamamoto Electric Corporation
• Original Assignee: Yamamoto Electric Corporation
• Inventors: Iijima, Masahiko
• Primary Examiner(s): Cabeca, John W.
• Application Number:
  US08/062,613
• Time in Patent Office: 1,008 Days
• Field of Search: 318/254, 318/138, 318/432, 318/439, 318/606, 318/587, 318/599, 318/811, 388/801, 388/831, 388/820, 388/829, 388/811, 388/819, 388/902, 388/907.5, 388/421, 388/814-815, 361/51, 361/156
• US Class Current: 318/400.14
• CPC Class Codes: H02P 6/20 Arrangements for starting H02P6/08 takes precedence

Abstract

The rotation speed of a brushless motor is detected to generate a signal synchronizing with the rotation of the motor, and, on the basis of the synchronizing signal, a plurality of duty signals representing respectively different duty factors are generated. One of the plural duty signals is selected according to the detected rotation speed of the motor, and, on the basis of the selected duty signal, a corresponding exciting signal is supplied to the motor. The higher the detected rotation speed of the motor, the selected duty signal represents a larger duty factor.

Claims

1. An apparatus for controlling a multi-phase brushless motor, comprising:

speed detecting means for detecting a rotation speed of said brushless motor;

Hall sensors, a number of which is same as a phase number of said motor, for generating Hall signals of a duty factor of 1/2 in response to predetermined rotational angles of a rotor of said motor, respectively;

duty signal generating means for generating at least two kinds of duty signals for each phase of said motor having different duty factors and different lead angles representing different phase angles on the basis of said plurality of Hall signals;

selecting means for selecting, according to the rotation speed detected by said speed detecting means, one of said two kinds of duty signals for each phase of said motor representing a larger duty factor and a larger lead angle representing an advanced phase angle with an increase of the rotation speed of said motor; and

exciting signal generating means for generating, on the basis of the selected duty signals for the respective phases of said motor, exciting signals for the phases of said motor to be supplied to said motor, respectively, wherein said phase number of said motor is 3, wherein

said number of said Hall sensors is 3, wherein

said three Hall sensors generate Hall signals of U-, V- and W-phases, respectively, wherein

said duty signal generating means generates

a signal which rises in synchronism with a rising of said U-phase Hall signal and falls in synchronism with a rising of said V-phase Hall signal as a U-phase duty signal with a duty factor of 1/3,

a signal which rises in synchronism with a rising of said V-phase Hall signal and falls in synchronism with a rising of said W-phase Hall signal as a V-phase duty signal with a duty factor of 1/3,

a signal which rises in synchronism with a rising of said W-phase Hall signal and falls in synchronism with a rising of said U-phase Hall signal as a W-phase duty signal with a duty factor of 1/3,

a signal which is a phase inverted signal of said V-phase Hall signal as a U-phase duty signal with a duty factor of 1/2,

a signal which is a phase inverted signal of said W-phase Hall signal as a V-phase duty signal with a duty factor of 1/2, and

a signal which is a phase inverted signal of U-phase Hall signal as a W-phase duty signal with a duty factor of 1/2, and wherein

said selecting means selects said U-, V- and W-phase duty signals with duty factors of 1/3 when the rotation speed of said motor is below said predetermined speed, and selects said U-, V- and W-phase duty signals with duty factors of 1/2 when the rotation speed of said motor is equal to or more than said predetermined speed.

2. An apparatus for controlling a multi-phase brushless motor, comprising:

speed detecting means for detecting a rotation speed of said brushless motor;

first set of Hall sensors, a number of which is same as a phase number of said motor, for generating Hall signals of a duty factor of 1/2 in response to first predetermined rotational angles of a rotor of said motor;

a second set of Hall sensors, a number of which is the same as the phase number of said motor, for generating Hall signals of a duty factor of 1/3 in response to second predetermined rotational angles of said rotor of said motor, said first set of Hall sensors being shifted from said second set of Hall sensors by a desired angle along a rotational direction of said rotor;

duty signal generating means for generating at least two kinds of duty signals for each phase of said motor having different duty factors and different lead angles representing different phase angles on the basis of said first and second sets of Hall signals, respectively;

selecting means for selecting, according to the rotation speed detected by said speed detecting means, one of said two kinds of duty signals for each phase of said motor representing a larger duty factor and a larger lead angle representing an advanced phase angle with an increase of the rotation speed of said motor; and

exciting signal generating means for generating, on the basis of the selected duty signals for the phases of said motor, exciting signals for the phases of said motor to be supplied to said motor, respectively.

3. A brushless motor control apparatus according to claim 2, wherein said duty signal generating means generates, as one of said at least two kinds of duty signals, duty signals with duty factor of 1/2 for each phase of said motor on the basis of said first set of Hall signals, and also generates, as the other of said at least two kinds of duty signals, duty signals with duty factor of 1/3 for each phase of said motor on the basis of said second set of Hall signals, said duty factor of 1/2 being longer in a lead angle or advanced in a phase angle than that of said duty signal with duty factor of 1/3, and wherein

said selecting means selects, for said each phase of said motor, said duty signal with duty factor of 1/3 when the rotation speed of said motor is below a predetermined speed and said duty signal with duty factor of 1/2 when the rotation speed of said motor is equal to or more than said predetermined speed.

4. A brushless motor control apparatus according to claim 2, wherein said number of phase of said motor is n,

a number of poles of said motor is m,

said number of each of said first and second sets of Hall sensors is n,

each of said first and second sets of Hall sensors are arranged with an angular interval of (360×

2)/(n×

m) degrees therebetween along an internal periphery of stator of said motor along a rotational direction of said rotor,

wherein n and m are positive integer values, and

said first set of Hall sensors being shifted from said second set of Hall sensors by an angle of (360×

2×

2)/(n×

m×

m) degrees as said desired angle along the rotational direction of said rotor.

5. A brushless motor control apparatus according to claim 2, wherein said number of phase of said motor is 3,

a number of poles of said motor is 8,

said number of each of said first and second sets of Hall sensors is 3,

said Hall sensors of each of said first and second sets of Hall sensors are arranged with an angular interval of 30 degrees therebetween along an internal periphery of a stator of said motor along a rotational direction of said rotor, and

said first set of Hall sensors being shifted from said second set of Hall sensors by an angle of 7.5 degrees as said desired angle along the rotational direction of said rotor.

6. A brushless motor control apparatus according to claim 2, wherein said number of phase of said motor is 3, wherein said number of each of said first and second sets of Hall sensors is 3, wherein

said three Hall sensors of each of said first and second sets of Hall sensors generate Hall signals of U-, V- and W-phases, respectively, wherein

said duty signal generating means generates

a signal which rises in synchronism with a rising of said U-phase Hall signal of said first set of Hall signals and falls in synchronism with a rising of said V-phase Hall signal of said first set of Hall signals as a U-phase duty signal with duty factory of 1/3,

a signal which rises in synchronism with a rising of said V-phase Hall signal of said first set of Hall signals and falls in synchronism with a rising of said W-phase Hall signal of said first set of Hall signals as a V-phase duty signal with a duty factor of 1/3,

a signal which rises in synchronism with a rising of said W-phase Hall signal of said first set of Hall signals and falls in synchronism with a rising of said U-phase Hall signal as a W-phase duty signal of said first set of Hall signals with a duty factor of 1/3,

a signal which is a phase inverted signal of said V-phase Hall signal of said second set of Hall signals as a U-phase duty signal with a duty factor of 1/2,

a signal which is a phase inverted signal of said W-phase Hall signal of said second set of Hall signals as a V-phase duty signal with a duty factor of 1/2,

a signal which is a phase inverted signal of said U-phase Hall signal of said second set of Hall signals as a W-phase duty signal with a duty factor of 1/2, and wherein

said selecting means selects said U-, V-, and W-phase duty signals with duty factors of 1/3 when the rotation speed of said motor is below said predetermined speed, and selects said U-, V-, and W-phase duty signals with duty factors of 1/2 when the rotation speed of said motor is equal to or more than said predetermined speed.