Capacitor module with epoxy housing and terminal mounting inserts

• US 5,493,472 A
• Filed: 02/25/1994
• Issued: 02/20/1996
• Est. Priority Date: 02/25/1994
• Status: Expired due to Fees

• Current Assignee: Electronic Concepts Inc. (Energy Storage Corp.)
• Original Assignee: Electronic Concepts Inc. (Energy Storage Corp.)
• Inventors: Lavene, Bernard
• Primary Examiner(s): Ledynh, Bot L.
• Application Number:
  US08/202,283
• Time in Patent Office: 725 Days
• Field of Search: 361/271, 361/299.1, 361/299.2, 361/299.3, 361/299.4, 361/299.5, 361/306.1, 361/306.2, 361/306.3, 361/307, 361/308.1, 361/308.2, 361/308.3 , 361/309-310, 361/328-330, 361/535-539, 361/541
• US Class Current: 361/329
• CPC Class Codes: H01G 2/04 specially adapted for mounting on a chassis
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries

Abstract

A capacitor module for use with an IGBT including an epoxy housing having two holes completely therethrough. Within the housing are two wound capacitors which are connected in parallel. Additionally, there are two mounting inserts which at least partially line the holes of the housing. The wound capacitors are also connected to the first and second mounting inserts which serve as the terminals for the capacitor module. As a result, the capacitor module exhibits very low self-inductance as well as very low ESR.

Claims

1. A capacitor module for use with a power transistor comprising:

a housing having at least two holes completely therethrough;

at least two wound capacitors enclosed within the housing; and

first and second mounting inserts at least partially lining the holes, the capacitors being connected in parallel, by way of connections internal to the housing, to the first and second mounting inserts, wherein the first and second mounting inserts are adapted for connection to the power transistor.

2. The capacitor module of claim 1,

wherein said housing is constructed from epoxy.

3. The capacitor module of claim 2,

wherein said epoxy has a high alumina content for improvement of curing time, flame retardance and heat transfer characteristics.

4. The capacitor module of claim 1,

wherein said mounting inserts extend beyond said housing for connection to the power transistor.

5. The capacitor module of claim 4,

wherein said mounting inserts are constructed of tin-plated, nickel-coated copper.

6. The capacitor module of claim 1,

wherein said capacitors are connected to said mounting inserts via leads.

7. The capacitor module of claim 6,

wherein said leads are wound around said mounting inserts and minimized in length.

8. The capacitor module of claim 1,

wherein said capacitors include an insulating wrap to insulate them from said mounting inserts.

9. The capacitor module of claim 1,

wherein said mounting inserts only partially line the holes in said housing.

10. The capacitor module of claim 1,

wherein said mounting inserts completely line the holes in said housing.

11. A capacitor module for use with an insulated-gate bipolar transistor (IGBT) comprising:

a housing having at least two holes completely therethrough;

first and second mounting inserts at least partially lining said holes, the mounting inserts sufficiently spaced, and extending beyond a face of the housing, to provide terminals for connection to the IGBT; and

at least two wound capacitors enclosed within the housing, each capacitor positioned completely on one side of a plane intersecting the first and second mounting inserts, the capacitors being connected in parallel by leads connected to the first and second mounting inserts.