Power-impact or pulse screwing method

• US 5,493,913 A
• Filed: 10/24/1994
• Issued: 02/27/1996
• Est. Priority Date: 10/26/1993
• Status: Expired due to Term

• Current Assignee: Robert Bosch GmbH
• Original Assignee: Robert Bosch GmbH
• Inventors: Rudolf, Hans, Layer, August, Grammer, Bernd, Veitinger, Heinz
• Primary Examiner(s): Chilcot, Richard
• Assistant Examiner(s): Dombroske, George M.
• Application Number:
  US08/328,186
• Time in Patent Office: 491 Days
• Field of Search: 73/650, 73/761, 73/814, 73/847, 73/854, 73/856, 73/860
• US Class Current: 73/761
• CPC Class Codes: B23P 19/066 by electrical means
• CPC Class Codes: B25B 23/1405 for impact wrenches or screwdrivers

Abstract

A method for tightening a screw utilizes a power-impact or pulse driver. The prestressing force in the screw to be tightened is increased step-by-step during the tightening operation and evaluated. By detecting the prestressing force in the screw on a step-by-step basis, the step heights pertaining to the increase in the prestressing force and the change in the step heights are used as criteria for the screw-coupling quality and for controlling the screw-coupling operation. In the same way, the number of impacts or pulses is also used as a criterion for the screw-coupling quality and for controlling the screw-coupling operation.

Claims

1. A method for tightening a screw, comprising the steps of:

applying individual torque pulses to the screw via one of a power impact driver and a pulse driver, thereby tightening the screw in a step-by-step manner;

detecting, via an ultrasound echo-time measurement, at least one screwing parameter as a physical quantity indicating deformation of the screw; and

switching-off the one of the power impact driver and the pulse driver as a function of the detected at least one screwing parameter when the at least one screwing parameter indicates a change in the physical response of the screw.

2. The method according to claim 1, wherein the at least one screwing parameter includes a prestressing force of the screw.

3. The method according to claim 2, further comprising the step of, after applying a first individual torque pulse, calculating a change in the prestressing force after each of the individual torque pulses, wherein the at least one screwing parameter includes the change in the prestressing force.

4. The method according to claim 2, further comprising the steps of:

counting a number of individual torque pulses applied to the screw until switch-off of the one of the power impact driver and the pulse driver;

performing a first plausibility check via a first comparison of the number of individual torque pulses with a first predetermined value; and

performing a second plausibility check via a second comparison of the prestressing force corresponding to each of the number of individual torque pulses applied to the screw until switch-off with a second predetermined value.

5. A screwing device for tightening a screw, comprising:

one of a power-impact and a pulse driver for applying a number of individual torque pulses to the screw, thereby tightening the screw in a step-by-step manner;

an ultrasound echo-time measurement sensor, connected to one of the Dower-impact driver and the pulse driver, for measuring a pre-stressing force on the screw; and

a control unit connected to one of the power-impact driver and the pulse driver, the control unit including

a computing device for determining a switch-off value for switching-off the one of the power-impact driver and the pulse driver when the pre-stressing force indicates a change in physical response of the screw, and

an input device for receiving the switch-off value and at least one data output.

6. The screwing device according to claim 5, further comprising an additional measuring sensor connected to the one of the power-impact and the pulse driver for counting the number of individual torque pulses applied by the one of the power-impact driver and the pulse driver to the screw.

7. The screwing device according to claim 6, wherein the control unit generates an alarm signal when the number of individual torque pulses exceeds a predetermined value.

8. The screwing device according to claim 5, further comprising a display connected to the one of the power-impact driver and the pulse driver for displaying an actual value of at least one of the prestressing force and the switch-off value.

9. The screwing device according to claim 8, wherein the display indicates one of a good-screw-coupling operation message and a poor-screw-coupling operation message.