Liquid level sensing probe and control circuit

• US 5,493,922 A
• Filed: 07/09/1993
• Issued: 02/27/1996
• Est. Priority Date: 07/09/1993
• Status: Expired due to Fees

• Current Assignee: TRINITY BIOTECH MANUFACTURING LIMITED AND TRINITY BIOTECH, PLC
• Original Assignee: AKZO NV (Nouryon BV)
• Inventors: Ramey, B. Edward, Moreno, Mario
• Primary Examiner(s): NOLAND, THOMAS
• Application Number:
  US08/088,656
• Time in Patent Office: 963 Days
• Field of Search: 340/620, 137/392, 73/863.11, 73/863.01, 73/863.85, 73/864.74, 73/864.73, 73/864.24, 73/864.25, 73/864.23, 73/304 R, 73/304 C, 73/863.02 , 73/863.03
• US Class Current: 73/863.02
• CPC Class Codes: G01F 23/266 measuring circuits therefor
• CPC Class Codes: G01N 2035/1025 Fluid level sensing
• CPC Class Codes: G01N 35/1009 Characterised by arrangements for controlling the aspiration or dispense of liquids
• CPC Class Codes: Y10T 137/7306 Electrical characteristic sensing

Abstract

A method and apparatus for a liquid level sensor control circuit of a bioassay apparatus for controlling a position of a sampling probe with respect to a surface of a liquid in a container. The apparatus includes a sampling probe, an oscillator circuit coupled to the sampling probe for producing a first output signal having a constant frequency, a comparator coupled to the oscillator circuit for comparing the amplitude of the first output signal to a first reference amplitude and for producing a change signal when the amplitude of the first output signal changes with respect to the reference amplitude, and a controller responsive to the change signal for controlling the position of the sampling probe with respect to the surface of the liquid.

Claims

1. A liquid level sensor circuit for sensing a surface of a liquid in a container, comprising:

a probe for touching the surface of the liquid in the container;

an oscillator circuit coupled to the probe for producing a first output signal having an amplitude and a constant frequency, a filter means being in communication with said oscillator circuit to servo the oscillator output signal to a fixed level by controlling the amplitude of the first output signal, an amplitude of the first output signal changing in response to a capacitance change when the probe touches the surface of the liquid; and

a comparator coupled to the oscillator circuit for comparing the amplitude of the first output signal to a first reference amplitude and for producing a change signal when the amplitude of the first output signal changes with respect to the reference amplitude, the change signal indicating that the surface of the liquid has been detected by the probe.

2. A liquid level sensor circuit according to claim 1, further comprising a rectifier coupled to the first output signal for producing a rectified output signal related to the first output signal, the comparator comparing an amplitude of the rectified output signal to the first reference amplitude for producing the change signal.

3. A liquid level sensor circuit according to claim 1, wherein the probe is a sampling probe and includes a heater for heating sampled liquids contained with the probe.

4. A liquid level sensor circuit according to claim 1, wherein the oscillator circuit and the comparator are attached to a rack assembly holding the probe.

5. The liquid level sensor circuit according to claim 1, further comprising a controller responsive to the change signal for controlling a position of the probe with respect to the surface of the liquid.

6. A liquid level sensor circuit according to claim 5, wherein the probe is a piercing sampling probe for piercing a seal of a sealed container and sampling a liquid in the sealed container, and the controller is responsive to the change signal for controlling the position of the probe with respect to a surface of the liquid in the sealed container.

7. The liquid level sensor circuit of claim 1, wherein said filter is a low pass filter.

8. A liquid level sensor circuit for sensing a position of a probe with respect to a surface of a liquid, comprising:

an oscillator coupled to the probe for generating a constant frequency output signal having a first amplitude when the probe is not touching the surface of the liquid, and having a second amplitude different from the first amplitude in response to a capacitance change when the probe touches the surface of the liquid;

rectifier means coupled to the oscillator for producing a rectified output of the constant frequency output signal;

a filter coupled between the rectifier means and the oscillator to servo the oscillator output signal to a fixed level by controlling the first amplitude of the output signal;

detector means coupled to the rectifier means for detecting when the amplitude of the constant frequency signal changes from the first amplitude to the second amplitude and generating a change signal in response indicating that the surface of the liquid has been detected.

9. A liquid level sensor circuit according to claim 8 further comprising a gain control circuit coupled to the output of the rectifier for controlling a gain of the oscillator.

10. A liquid level sensor circuit according to claim 8, wherein the probe is a sampling probe and includes a heater for heating a sampled liquid contained with the probe.

11. A liquid level sensor circuit according to claim 8, wherein the rectifier includes an amplifier for amplifying the rectified output of the constant frequency output signal.

12. A liquid level sensor circuit according to claim 8, wherein the oscillator, the rectifier means, the filter and the detector means are attached to a rack assembly holding the sampling probe.

13. The liquid level sensor circuit according to claim 8, further comprising controller means responsive to the change signal for controlling a position of the probe with respect to the surface of the liquid.

14. A liquid level sensor circuit according to claim 13, wherein the probe is a piercing sampling probe for piercing a seal of a sealed container and sampling a liquid in the sealed container and the controller means is responsive to the change signal for controlling the position of the sampling probe with respect to a surface of the liquid in the sealed container.

15. The liquid level sensor circuit of claim 8, wherein said filter is a low pass filter.

16. A method for detecting a probe touching a surface of a liquid comprising the steps of:

generating with an oscillator a constant frequency oscillation signal having a first amplitude when the probe does not touch the surface of the liquid and changing to a second amplitude in response to a capacitance change when the probe touches the surface of the liquid;

filtering the oscillation signal by means of a filter coupled to the oscillator to servo the oscillation signal to a fixed level by controlling the first amplitude of the oscillation signal;

rectifying the output of the filtered constant frequency output signal with a rectifier coupled to the filter, the rectified output having a third amplitude when the amplitude of the constant frequency signal is the first amplitude and a fourth amplitude when the amplitude of the constant frequency signal is the second amplitude;

detecting when the amplitude of the rectified output of the constant frequency signal changes from the third amplitude to the fourth amplitude; and

generating a change signal in response to detecting a change from the third amplitude to the fourth amplitude indicating that the probe is touching the surface of the liquid.

17. A method for detecting a probe touching a surface of a liquid according to claim 16 further comprising the step controlling a position of the probe with respect to the surface of the liquid in response to the change signal.

18. A method for detecting a probe touching a surface of a liquid according to claim 17, wherein the probe is a piercing sampling probe for sampling a liquid in a sealed container, the method further comprising controlling the position of the probe with respect to a surface of the liquid in the sealed container.

19. A method for detecting a probe touching a surface of a liquid according to claim 16, further comprising the step of adjusting the second amplitude of the constant frequency signal back to the first amplitude when detecting the amplitude of the rectified output of the constant frequency signal changes from the third amplitude to the fourth amplitude.