System for introduction of concentrated liquid chemical foamant into a water stream for fighting fires

• US 5,494,112 A
• Filed: 10/29/1993
• Issued: 02/27/1996
• Est. Priority Date: 10/29/1993
• Status: Expired due to Term

• Current Assignee: Fire Research Corp. (Safe Fleet Holdings LLC)
• Original Assignee: HY-PRO Corporation (Donaldson Company Incorporated)
• Inventors: Horeck, Robert S., Arvidson, Lawrence C.
• Primary Examiner(s): Pike, Andrew C.
• Application Number:
  US08/142,949
• Time in Patent Office: 851 Days
• Field of Search: 169/13, 169/14, 169/15, 222/63, 222/135, 222/255, 222/265, 137/101.19, 137/101.21, 417/4, 417/5, 417/46, 417/216
• US Class Current: 169/13
• CPC Class Codes: A62C 5/02 of foam
• CPC Class Codes: Y10T 137/2531 Flow displacement element actuates electrical controller

Abstract

A fire fighting system introduces a liquid chemical foam concentrate into a water stream. The system may incorporate either or both of a hydraulic motor driven pump under control of a microprocessor-based hydraulic valve driver and an electric motor driven pump under control of a DC motor drive circuit. The DC motor drive circuit is adapted to be connected in electrical communication with the hydraulic valve driver and with a display/controller also incorporating a microprocessor. When operating in the dual mode, when the quantity of chemical foamant that must be added to the water stream to maintain a desired percentage mixture exceeds the capacity of the electric motor driven foam pump, control is transferred, via the hydraulic valve driver, to allow a hydraulic motor to drive a separate foam pump. In this fashion, the electric motor driven foam pump can cover a first range of flow rates from a very low rate to an intermediate rate and the hydraulic system then taking over to extend the range from the intermediate flow rate to a relatively high flow rate.

Claims

1. A fire extinguishing system of the type including means for injecting metered quantities of a liquid chemical foamant into a hose assembly conveying a water stream of variable flow rate so as to maintain a desired concentration of said chemical foamant in said water stream exiting said hose assembly over a wide range of water flow rates, said system comprising, in combination:

(a) tank means for holding a quantity of said liquid chemical foamant;

(b) first and second foam pumps, each having an inlet port and an outlet port, said inlet ports being coupled to said tank means and said outlet ports being coupled to said hose assembly;

(c) an electric motor for driving said first foam pump;

(d) a hydraulic motor for driving said second foam pump;

(e) a sensor operatively coupled to said hose assembly to sense a characteristic of the water stream flowing through said hose assembly and produce an electrical signal proportional to the sensed characteristic; and

(f) electronic control means responsive to said electrical signal for driving said electric motor when a volume rate of flow of said chemical foamant to be added to said water stream to maintain said desired concentration is below a first threshold and for driving said hydraulic motor when said volume rate of flow of said chemical foamant to be added to said water stream to maintain said desired concentration is above said first threshold.

2. The fire extinguishing system as in claim 1 wherein said threshold lies in the range of 0.1 gallons per minute to 10 gallons per minute.

3. The fire extinguishing system as in claim 2 wherein said threshold is about 3/4 gallons per minute.

4. The fire extinguishing system as in claim 1 wherein said first and second pumps are each positive displacement piston pumps.

5. The fire extinguishing system as in claim 1 wherein said first pump is a positive displacement pump and said second pump is a non-positive displacement pump.

6. The fire extinguishing system as in claim 1 in which said characteristic is a

volume rate of flow of water through said hose assembly and said sensor includes:

means for sensing the volume rate of flow through said hose assembly; and

said electronic control means includes;

pump speed sensing means operatively coupled to at least one of said first and second foam pumps for producing an output signal related to a speed at which said one of said first and second foam pumps is being driven,

computing means coupled to receive said electrical signal and said output signal said one of said first and second foam pumps should be driven to maintain said desired concentration of said chemical foamant in said water stream exiting said hose assembly, said computing means producing a pulse width modulated electrical control signal whose frequency is indicative of which one of said electrical and hydraulic motors is to be driven and whose duty cycle is indicative of the speed at which the driven one of said electric and hydraulic motors is to operate, and

pump driver means coupled to receive said electrical control signal from said computing means for controlling the speed that the one of said electric and hydraulic motors driving said one pump is to be driven.

7. A fire extinguishing system of the type including means for injecting metered quantities of a liquid chemical foamant into a hose assembly conveying a water stream so as to maintain a desired concentration of said chemical foamant in said water stream exiting said hose assembly over a wide range of water flow rates through the hose assembly, said system comprising in combination:

(a) tank means for holding a quantity of said liquid chemical foamant;

(b) at least one foam pump having an inlet port coupled to said tank and an outlet port coupled to said hose assembly;

(c) a hydraulic motor connected in driving relation to said one foam pump;

(d) a hydraulic servo valve coupled in series circuit relation with said hydraulic motor and a source of pressurized hydraulic fluid;

(e) a sensor operatively coupled to said hose assembly to sense a characteristic of the water stream flowing through said hose assembly and producing a first electrical signal indicative thereof; and

(f) control means responsive to said first electrical signal and a volume rate of liquid chemical foamant flow through said outlet port for producing a second electrical signal for modulating a speed at which said hydraulic motor is driving said foam pump, such that a desired quantity of the liquid chemical foamant in the water stream exiting said hose assembly maintains said desired concentration.

8. The fire extinguishing system as in claim 7 wherein said control means comprises:

(a) a first microprocessor having a memory means for storing a program of instructions and operands, said first microprocessor adapted to receive said first electrical signal for computing a pump speed for delivering said desired quantity of the liquid chemical foamant into said water stream, said microprocessor generating said second electrical signal which comprises a pulse width modulated signal train of a computed duty cycle that is related to said computed pump speed;

(b) a second microprocessor adapted to receive said pulse width modulated signal train from said first microprocessor for converting said duty cycle to a digital quantity;

(c) digital-to-analog conversion means coupled to said second microprocessor for converting said digital quantity to an analog current proportional in amplitude to said computed pump speed; and

(d) means for applying said analog current to said hydraulic servo valve.

9. The fire extinguishing system as in claim 8 wherein said control means further includes means for transmitting one of pump speed information and pump output flow information from said second microprocessor to said first microprocessor.

10. The fire extinguishing system as in claim 8 and further including:

(a) a second foam pump having an inlet coupled to said tank means and an outlet coupled to said hose assembly;

(b) a direct current motor for driving said second foam pump; and

(c) direct current motor driver means coupled to said second microprocessor and adapted to receive said pulse width modulated signal train for driving said direct current motor at the speed determined by said computed duty cycle of said pulse width modulated signal train.

11. The fire extinguishing system as in claim 10 wherein said control means includes means four enabling only said direct current motor driver means when said volume rate of flow of said liquid chemical foamant needed to maintain said desired concentration is less than a predetermined threshold and for enabling the driving of only said hydraulic motor when said volume rate of flow of said liquid chemical foamant is above said predetermined threshold.

12. The fire extinguishing system as in claim 11 wherein said threshold is in the range of from 0.3 gal./min. to about 10 gal./min.

13. The fire extinguishing system as in claim 12, wherein said threshold is about 3/4 gal./min.