Flame detector self diagnostic system employing a modulated optical signal in composite with a flame detection signal

• US 5,495,112 A
• Filed: 12/19/1994
• Issued: 02/27/1996
• Est. Priority Date: 12/19/1994
• Status: Expired due to Fees

• Current Assignee: Elsag International NV
• Original Assignee: Elsag International NV
• Inventors: Vertal, Taryl W., Maloney, Patrick D., Pruett, Gregory H.
• Primary Examiner(s): Westin, Edward P.
• Assistant Examiner(s): NICHOLS, STEVEN
• Application Number:
  US08/359,072
• Time in Patent Office: 435 Days
• Field of Search: 250/554, 356/43, 356/48, 340/506, 340/577, 340/578, 340/583, 431/79
• US Class Current: 250/554
• CPC Class Codes: F23N 2227/12 Burner simulation or checking
• CPC Class Codes: F23N 2227/14 Flame simulation
• CPC Class Codes: F23N 5/082 using electronic means

Abstract

A self diagnostic system for a flame detector. The system produces an optical determinant signal from an analog determinant signal that has a controllable amplitude and frequency. The system detects the optical determinant signal and the optical signal from the flame and processes both signals to thereby continuously monitor the flame while also continuously analyzing the operating status of the flame detector.

Claims

1. A self diagnostic system for a detector that detects an optical signal from a flame, comprising:

a) means for generating an analog determinant signal having a predetermined amplitude and frequency, said means controllable for varying said analog determinant signal predetermined amplitude and frequency;

b) means for converting said analog determinant signal into an optical determinant signal;

c) means for detecting said optical determinant signal and said optical flame signal and converting said detected optical signals to an analog signal having a component representative of said detected optical flame signal and a component representative of said detected optical determinant signal;

d) means responsive to said analog signal component representative of said detected optical flame signal for generating an analog signal representative of said detected optical flame signal amplitude and frequency;

e) means responsive to said analog signal component representative of said detected optical determinant signal for generating a set of data representative of the spectrum of said detected optical determinant signal; and

f) means responsive to said detected optical flame signal amplitude and frequency representative analog signal and said spectrum set of data for controlling;

i. said analog determinant signal generating means to vary said analog determinant signal predetermined amplitude when either said detected optical determinant signal analog signal amplitude is not greater than said detected optical flame signal analog signal amplitude at said determinant signal frequency by a first predetermined amount or said detected optical determinant signal analog signal amplitude is not less than the peak of said detected optical flame signal analog signal amplitude by a second predetermined amount, and

ii. said analog determinant signal generating means to vary said analog determinant signal predetermined frequency when both said detected optical determinant signal analog signal amplitude is not greater than said detected optical flame signal analog signal amplitude at said determinant signal frequency by said first predetermined amount and said detected optical determinant signal analog signal amplitude is not less than the peak of said detected optical flame signal analog signal amplitude by said second predetermined amount.

2. The self diagnostic system of claim 1 further comprising means for separating said analog signal into said component representative of said detected optical flame signal and said component representative of said detected optical determinant signal.

3. The self diagnostic system of claim 1 wherein said controlling means controls said analog determinant signal generating means to vary said analog determinant signal predetermined frequency by a first predetermined change in frequency when both said detected optical determinant signal analog signal amplitude is not greater than said detected optical flame signal analog signal amplitude at said determinant signal frequency by said first predetermined amount and said detected optical determinant signal analog signal amplitude is not less than the peak of said detected optical flame signal analog signal amplitude by said second predetermined amount.

4. The self diagnostic system of claim 3 wherein said controlling means is also responsive to said detected optical flame signal amplitude and frequency representative analog signal and said spectrum for controlling only said analog determinant signal generating means to vary said analog determinant signal predetermined frequency by a second predetermined change in frequency, which is less than said first predetermined change in frequency, when both said detected optical determinant signal analog signal amplitude is greater than said detected optical flame signal analog signal amplitude at said determinant signal frequency by said first predetermined amount and said detected optical determinant signal analog signal amplitude is less than the peak of said detected optical flame signal analog signal amplitude by said second predetermined amount.

5. The self diagnostic system of claim 1 wherein said controlling means controls said analog determinant signal generating means to decrease said analog determinant signal predetermined amplitude when said detected optical determinant signal analog signal amplitude is not less than the peak of said detected optical flame signal analog signal amplitude by said second predetermined amount.

6. The self diagnostic system of claim 1 wherein said controlling means controls said analog determinant signal generating means to increase said analog determinant signal predetermined amplitude when said detected optical determinant signal analog signal amplitude is not greater than said detected optical flame signal analog signal amplitude at said determinant signal frequency by said first predetermined amount.

7. The self diagnostic system of claim 6 further comprising means for determining if said increase of said analog determinant signal predetermined amplitude causes said means for converting said analog determinant signal into said optical determinant signal to exceed a predetermined rating of said converting means and means for decreasing said analog determinant signal predetermined amplitude if said increase causes said converting means to exceed said predetermined rating.

8. A self diagnostic method for a detector that detects an optical signal from a flame, said method comprising the steps of:

a) generating an analog determinant signal with a predetermined amplitude and frequency, said signal controllable for varying said analog determinant signal predetermined amplitude and frequency;

b) converting said analog determinant signal into an optical determinant signal;

c) detecting said optical determinant signal and said optical flame signal and converting said detected optical signals to an analog signal having a component representative of said detected optical flame signal and a component representative of said detected optical determinant signal;

d) generating in response to said analog signal component representative of said detected optical flame signal an analog signal representative of said detected optical flame signal amplitude and frequency;

e) generating in response to said analog signal component representative of said detected optical determinant signal a set of data representative of the spectrum of said detected optical determinant signal; and

f) controlling in response to said detected optical flame signal amplitude and frequency representative analog signal and said spectrum set of data;

i. said controllable analog determinant signal to vary said analog determinant signal predetermined amplitude when either said detected optical determinant signal analog signal amplitude is not greater than said detected optical flame signal analog signal amplitude at said determinant signal frequency by a first predetermined amount or said detected optical determinant signal analog signal amplitude is not less than the peak of said detected optical flame signal analog signal amplitude by a second predetermined amount, and

ii. said controllable analog determinant signal to vary said analog determinant signal predetermined frequency when both said detected optical determinant signal analog signal amplitude is not greater than said detected optical flame signal analog signal amplitude at said determinant signal frequency by said first predetermined amount and said detected optical determinant signal analog signal amplitude is not less than the peak of said detected optical flame signal analog signal amplitude by said second predetermined amount.

9. The method of claim 8 further comprising the step of separating said analog signal into said component representative of said detected optical flame signal and said component representative of said detected optical determinant signal.

10. The method of claim 8 wherein said step of controlling said controllable analog determinant signal to vary said analog determinant signal predetermined frequency when both said detected optical determinant signal analog signal amplitude is not greater than said detected optical flame signal analog signal amplitude at said determinant signal frequency by said first predetermined amount and said detected optical determinant signal analog signal amplitude is not less than the peak of said detected optical flame signal analog signal amplitude by said second predetermined amount controls said controllable analog determinant signal to vary said analog determinant signal predetermined frequency by a first predetermined change in frequency.

11. The method of claim 10 wherein said controlling step is also responsive to said detected optical flame signal amplitude and frequency representative analog signal and said spectrum for controlling only said controllable analog determinant signal to vary said analog determinant signal predetermined frequency by a second predetermined change in frequency, which is less than said first predetermined change in frequency, when both said detected optical determinant signal analog signal amplitude is greater than said detected optical flame signal analog signal amplitude at said determinant signal frequency by said first predetermined amount and said detected optical determinant signal analog signal amplitude is less than the peak of said detected optical flame signal analog signal amplitude by said second predetermined amount.

12. The method of claim 8 wherein said controlling step controls said controllable analog determinant signal to decrease said analog determinant signal predetermined amplitude when said detected optical determinant signal analog signal amplitude is not less than the peak of said detected optical flame signal analog signal amplitude by said second predetermined amount.

13. The method of claim 8 wherein said controlling step controls said controllable analog determinant signal to increase said analog determinant signal predetermined amplitude when said detected optical determinant signal analog signal amplitude is not greater than said detected optical flame signal analog signal amplitude at said determinant signal frequency by said first predetermined amount.

14. The method of claim 13 wherein further comprising a step of determining if said increase of said analog determinant signal predetermined amplitude causes said step for converting said analog determinant signal into said optical determinant signal to exceed a predetermined rating and a step for decreasing said analog determinant signal predetermined amplitude if said increase causes said converting step to exceed said predetermined rating.