Temperature control system and controller therefor

• US 5,495,887 A
• Filed: 05/21/1993
• Issued: 03/05/1996
• Est. Priority Date: 05/21/1993
• Status: Expired due to Term

• Current Assignee: Tac, LLC
• Original Assignee: Eriez Manufacturing Co.
• Inventors: Reid, Michael S. D., Kathnelson, Jerry
• Primary Examiner(s): Ford, John K.
• Application Number:
  US08/064,653
• Time in Patent Office: 1,019 Days
• Field of Search: 165/11.1, 165/12, 165/22, 165/16, 165/27, 236/1 C, 236/49.3, 236/1 B, 236/78 B
• US Class Current: 165/11.1
• CPC Class Codes: F24F 11/30 for purposes related to the operation of the system, e.g. for safety or monitoring
• CPC Class Codes: F24F 11/38 Failure diagnosis
• CPC Class Codes: F24F 11/52 Indication arrangements, e.g. displays
• CPC Class Codes: F24F 11/54 using one central controller connected to several sub-controllers
• CPC Class Codes: F24F 11/56 Remote control
• CPC Class Codes: F24F 11/61 using timers
• CPC Class Codes: F24F 11/63 Electronic processing
• CPC Class Codes: F24F 11/76 by means responsive to temperature, e.g. bimetal springs
• CPC Class Codes: F24F 11/88 Electrical aspects, e.g. circuits
• CPC Class Codes: F24F 2110/10 Temperature
• CPC Class Codes: G05D 23/1934 each space being provided with one sensor acting on one or more control means

Abstract

A temperature control system for a building structure such as a household is divided into a plurality of zones. A controller acts between temperature sensing devices in each of the zones and an adjustable thermostat which allows the desired temperature in the building structure to be selected. The controller allows individual zones to be selected to receive conditioned air and allows one of the selected zones to be designated as a control zone. A heating or cooling decision for the temperature control system for all of the selected zones is made based on the difference between the thermostat setting and the output of the temperature sensing device in the control zone. The control zone can be changed manually to the next available selected zone. Different visual indications are given for the control zone and the selected zones. Zones with faulty temperature sensing devices cannot be control zones or selected zones.

Claims

1. A temperature control system to supply conditioned air to a plurality of zones via ducts extending to the zones comprising:

at least one temperature sensing device in each of said zones;

a thermostat to allow a desired temperature setting to be selected; and

a controller acting between said thermostat and said temperature sensing devices, said controller including selection means to allow one of said zones to be designated as a control zone and to allow other zones to be selected by opening dampers in the ducts extending to the selected zones to control the flow of conditioned air thereto, the dampers in the ducts extending to deselected zones being maintained in a closed condition to isolate them from conditioned air; and

display means to provide a visual indication of the selected zones and a different visual indication of the control zone, said controller making a heating or cooling decision for said temperature control system on the basis of the desired temperature setting and the output of the at least one temperature sensing device in said control zone.

2. A temperature control system as defined in claim 1 wherein said controller inhibits zones having at least one faulty temperature sensing device from being selected.

3. A temperature control system as defined in claim 2 wherein said controller opens the dampers to zones having at least one faulty temperature sensing device.

4. A temperature control system as defined in claim 3 wherein said controller further includes connection means to connect the at least one temperature sensing device in said control zone to said thermostat.

5. A temperature control system as defined in claim 1 wherein said zones are selected to encompass areas which are typically occupied at various times to permit unoccupied zones to be unselected or deselected.

6. A temperature control system to supply conditioned air to a plurality of zones via ducts extending to the zones comprising:

at least one temperature sensing device in each of said zones, said zones being numerically ordered;

a thermostat to allow a desired temperature setting to be selected; and

a controller acting between said thermostat and said temperature sensing devices, said controller including selection means to allow one of said zones to be designated as a control zone and to allow other zones to be selected by opening dampers in the ducts extending to the selected zones to control the flow of conditioned air thereto, the dampers in the ducts extending to deselected zones being maintained in a closed condition to isolate them from conditioned air, said selection means including user input means to allow said control zone to be changed, said selection means changing control from the existing control zone to the next available selected zone in response to user input, said controller making a heating or cooling decision for said temperature control system on the basis of the desired temperature setting and the output of the at least one temperature sensing device in said control zone.

7. A temperature control system as defined in claim 6 wherein said controller automatically appoints a zone as said control zone when said temperature control system is initialized.

8. A temperature control system as defined in claim 7 wherein said controller initially examines the zones in numerical ascending order and appoints the first examined zone having a functioning temperature sensing device as said control zone.

9. A temperature control system as defined in claim 8 wherein said controller examines the remaining zones after the control zone has been appointed and automatically selects zones having functioning temperature sensing devices.

10. A temperature control system as defined in claim 9 wherein said controller connects the temperature sensing device of the zone to the thermostat to determine whether the temperature sensing device in that zone is properly functioning, said controller signifying a fault condition when no zones are located having properly operating temperature sensing devices.

11. A temperature control system as defined in claim 10 wherein said controller opens the dampers to each of the zones in said fault condition.

12. A temperature control system as defined in claim 9 wherein said controller opens the dampers to a zone when the temperature sensing device therein is detected as functioning improperly.

13. A temperature control system to supply conditioned air to a plurality of zones via ducts extending to said zones comprising:

at least one temperature sensing device in each of said zones, at least one zone having at least two temperatures sensing devices therein;

a thermostat to allow a desired temperature setting to be selected; and

a controller including selection means to allow one of said zones to be designated as a control zone and to allow other zones to be selected by opening dampers in the ducts extending to the selected zones to control the flow of conditioned air thereto, the dampers in the ducts extending to deselected zones being maintained in a closed condition to isolate them from conditioned air, said controller making a heating or cooling decision for said temperature control system on the basis of the desired temperature setting and the output of the at least one temperature sensing device in said control zone, said controller averaging the output of said at least two temperature sensing devices when said zone having the at least two temperature sensing devices therein is said control zone and a heating or cooling decision is being made.

14. A controller for a temperature control system, said temperature control system supplying conditioned air to a plurality of zones via a duct extending to each zone, each of said ducts having a damper therein actuable between an opened condition wherein conditioned air is supplied to said zone and a closed condition wherein said zone is isolated from conditioned air, each of said zones having at least one temperature sensing device therein to sense the temperature in said zone, said temperature control system further including a thermostat to select a desired temperature for said temperature control system, said controller comprising:

selection means to allow one of said zones to be designated as a control zone and to allow other zones to be selected by opening dampers in the ducts extending to the selected zones to control the flow of conditioned air thereto, the dampers in the ducts extending to deselected zones being maintained in a closed condition to isolate them from conditioned air;

control means responsive to said selection means and acting between the temperature sensing device in said control zone and said thermostat, said controller making a heating or cooling decision for said temperature control system on the basis of the desired temperature and the output of the at least one temperature sensing device in said control zone; and

display means to provide a visual indication of the selected zones and a different visual indication of the control zone.

15. A controller as defined in claim 14 wherein said controller inhibits zones having at least one faulty temperature sensing device from being selected.

16. A controller as defined in claim 15 wherein said controller opens the dampers to zones having at least one faulty temperature sensing device.

17. A controller as defined in claim 16 wherein said controller further includes connection means to connect the at least one temperature sensing device in said control zone to said thermostat.

18. A controller as defined in claim 17 wherein said zones are numerically ordered and wherein said selection means includes user input means to allow said control zone to be changed, said selection means changing control from the existing control zone to the next available selected zone in response to user input.

19. A controller as defined in claim 18 wherein said controller automatically appoints a zone as said control zone when said temperature control system is initialized.

20. A controller as defined in claim 19 wherein said controller initially examines the zones in numerical ascending order and appoints the first examined zone having a functioning temperature sensing device as said control zone.

21. A controller as defined in claim 20 wherein said controller examines the remaining zones after the control zone has been appointed and automatically selects zones having functioning temperature sensing devices.

22. A controller as defined in claim 21 wherein said controller connects the temperature sensing device of the zone to the thermostat to determine whether the temperature sensing device in that zone is properly functioning, said controller signifying a fault condition via said display means when no zones are located having properly operating temperature sensing devices.

23. A controller as defined in claim 22 wherein said controller opens the dampers to each of the zones in said fault condition.

24. A controller as defined in claim 23 wherein said controller opens the dampers to a zone when the temperature sensing device therein is detected as functioning improperly.