Motor driven hose reel

• US 5,495,995 A
• Filed: 01/31/1994
• Issued: 03/05/1996
• Est. Priority Date: 01/31/1994
• Status: Expired due to Fees

• Current Assignee: Reelcraft Industries, Inc.
• Original Assignee: Reelcraft Industries, Inc.
• Inventors: Walter, Edward L., Dominique, Cecil G., Franklin, Norman L.
• Primary Examiner(s): Stodola, Daniel P.
• Assistant Examiner(s): RIVERA, WILLIAM ARAUZ
• Application Number:
  US08/189,255
• Time in Patent Office: 764 Days
• Field of Search: 242/390.1, 242/390.8, 242/390.9, 137/355.2, 137/355.23
• US Class Current: 242/390.1
• CPC Class Codes: B65H 2551/13 Remote control devices, e.g. speech recognition
• CPC Class Codes: B65H 2557/33 for digital control, e.g. for generating, counting or comparing pulses
• CPC Class Codes: B65H 2701/33 Hollow or hose-like material
• CPC Class Codes: B65H 75/38 involving the use of a core or former internal to, and supporting, a stored package of material
• CPC Class Codes: B65H 75/4484 Electronic arrangements or adaptations for controlling the winding or unwinding process, e.g. with sensors
• CPC Class Codes: B65H 75/4486 Electric motors

Abstract

A reel assembly for carrying a flexible elongate member. The reel assembly includes a reel for connection to one end of the elongate member, a frame rotatably supporting the reel, an electric motor supported by the frame and rotatably driving the reel in a direction to retract the elongate member, and at least one sensor for sensing rotational movement of the reel. A control device interconnecting the sensor and the motor determines when the reel is rotated a first predetermined amount in a payout direction opposite the retraction direction, and, in response thereto, actuates the motor to drive the reel in the retraction direction through sufficient rotation to be capable of completely rewinding the elongate member. The control device further determines when the reel is rotated in the payout direction a second predetermined amount greater than the first predetermined amount and actuates the motor to drive the reel in the retraction direction through a third predetermined amount less than that necessary to completely rewind the elongate member.

Claims

1. A reel assembly for carrying a flexible elongate member, said reel assembly comprising:

a reel for connection to one end of the elongate member;

a frame rotatably supporting said reel;

an electric motor supported by said frame and rotatably driving said reel in a direction to retract the elongate member;

at least one sensor for sensing rotational movement of said reel; and

control means interconnecting said sensor and said motor for determining when said reel is rotated a first predetermined amount in a payout direction opposite the retraction direction and in response thereto actuating said motor to drive said reel in the retraction direction through sufficient rotation to completely rewind the elongate member, said control means further determining when said reel is rotated in said payout direction a second predetermined amount greater than said first predetermined amount and payout has stopped and actuating said motor to drive said reel in the retraction direction through a third predetermined amount less than that necessary to completely rewind the elongate member.

2. The reel assembly of claim 1, wherein said first predetermined amount is variably set by the user.

3. The reel assembly of claim 2, wherein said control means includes a selection switch, said first predetermined amount is set by activating said switch.

4. The reel assembly of claim 1, wherein said reel includes two end plates interconnected by a cylindrical member defining an axis of rotation, one of said end plates including a plurality of surface discontinuities thereon radially spaced from said axis of rotation, said sensor disposed adjacent said one end plate whereby said plurality of surface discontinuities rotate therepast upon rotation of said reel.

5. The reel assembly of claim 4, wherein each said sensor provides a plurality of signal pulses corresponding to one of a presence and absence of one of said plurality of surface discontinuities adjacent to said sensor, said control means receiving said signal pulses, said first predetermined amount corresponding to a number of said signal pulses received by said control means.

6. The reel assembly of claim 4, wherein said surface discontinuities comprise openings in said one end plate.

7. The reel assembly of claim 1, wherein said sensor comprises two sensors for determining the direction of rotation of said reel.

8. A reel assembly for carrying a flexible elongate member, said reel assembly comprising:

a reel for connection to one end of the elongate member;

a frame rotatably supporting said reel;

an electric motor supported by said frame and rotatably driving said reel;

at least one sensor for sensing rotational movement of said reel;

control means connected to said at least one sensor for determining when an end of elongate member payout condition occurs, said condition corresponding to a condition wherein the elongate member is no longer being unreeled from said reel and rotation of said reel has stopped; and

means responsive to said end of payout condition for automatically actuating said motor to rewind said reel in a direction opposite said one direction in an amount less than that necesary to completely rewind said member.

9. The reel assembly of claim 8, wherein said elongate member comprises a hose, and wherein said reel assembly is adapted for connection to a pressurized fluid source.

10. The reel assembly of claim 8, wherein said elongate member comprises at least one of a fluid hose and an electrical cord.

11. The reel assembly of claim 8, wherein said control means includes said actuating means.

12. The reel assembly of claim 8 wherein said control means determines when said reel is rotated a predetermined amount in the payout direction greater than an amount required to reach the payout condition and deactivate said motor until payout has terminated.