Automated drug infusion system with autopriming

• US 5,496,273 A
• Filed: 07/05/1994
• Issued: 03/05/1996
• Est. Priority Date: 12/20/1991
• Status: Expired due to Term

• Current Assignee: Hospira Incorporated (Pfizer Inc.)
• Original Assignee: Abbott Laboratories
• Inventors: Allen, Timothy, Johnson, Noel L., Huang, J. Terry, Pastrone, Giovanni
• Primary Examiner(s): Rosenbaum, C. Fred
• Assistant Examiner(s): MENDEZ, MANUEL A
• Application Number:
  US08/267,756
• Time in Patent Office: 609 Days
• Field of Search: 604/30-34, 604/49-53, 604/65, 604/67, 604/123, 604/153, 604/250-253, 128/DIG. 12, 128/DIG. 13
• US Class Current: 604/67
• CPC Class Codes: A61M 2005/1402 Priming
• CPC Class Codes: A61M 2205/12 with interchangeable cassettes forming partially or totally the fluid circuit
• CPC Class Codes: A61M 5/142 Pressure infusion, e.g. using pumps
• CPC Class Codes: A61M 5/16827 controlling delivery of multiple fluids, e.g. sequencing, mixing or via separate flow-paths infusion of multiple fluids without using a controller A61M5/1407

Abstract

A pumping system for positive displacement, volumetric liquid control includes a pump having a pumping chamber with a pumping chamber inlet and a pumping chamber outlet. The pumping system further includes a liquid supply inlet for receiving liquid from a liquid supply, and an detector for detecting air in liquid flowing through the liquid path. A liquid valve actuator regulates liquid flow through the liquid supply inlet and a second valve actuator regulates liquid flow through the pumping system outlet. A controller is responsive to an output from the detector to control the pump, the first valve actuator and the second valve actuator such that liquid is directed through the liquid supply inlet and the pumping system outlet during an initial priming sequence until the quantity of air in liquid at the pumping system outlet corresponds to a predetermined value.

Claims

1. A pumping system for providing positive displacement, volumetric liquid control comprising:

a liquid supply channel having a liquid supply inlet for receiving liquid from a liquid supply;

a pump included in said liquid supply channel and having a pumping chamber with a pumping chamber inlet and a pumping chamber outlet;

at least one detector, located in said liquid supply channel between the liquid supply inlet and a pumping system outlet, for detecting air in liquid flowing through the liquid supply channel;

a first valve and valve actuator for regulating liquid flow through the liquid supply inlet and a second valve and valve actuator for regulating liquid flow through the pumping system outlet; and

a controller responsive to an output from the detector for controlling the pump, the first valve actuator and the second valve actuator during a bi-directional priming of the liquid supply channel until a quantity of air in liquid within the liquid supply channel corresponds to a predetermined value.

2. A pumping system according to claim 1, further comprising:

at least one additional detector located between the pumping chamber outlet and the pumping system outlet for detecting air in the liquid supply channel.

3. A pumping system according to claim 2, further comprising:

means to input liquid supply control data to the controller; and

a display for displaying a status of the pumping system.

4. A pumping system according to claim 2, further comprising:

at least one pressure detector in the liquid supply channel for further monitoring a quantity of air present in the pumping system.

5. A pumping system according to claim 1, further comprising:

at least one additional pump controlled by the controller, said additional pump including a pump outlet; and

a manifold for receiving liquid from pump outlets of the pump and said at least one additional pump for mixing the liquids.

6. A pumping system according to claim 5, further comprising:

a drug supply container, at least one of the pumps being connected to said drug supply container to dispense a drug to the manifold.

7. Apparatus according to claim 1, wherein a volume of the pumping chamber is greater than a volume of a portion of the liquid supply channel between the pump inlet and the liquid supply inlet.

8. A system for providing positive displacement, volumetric liquid control comprising:

a liquid supply channel having it liquid inlet and a liquid outlet;

means for detecting air in liquid within the liquid supply channel; and

means for providing bi-directional control of liquid flow within the liquid supply channel between the liquid inlet and the liquid outlet until the quantity of air in liquid within the liquid supply channel corresponds to a predetermined value during priming of the liquid supply channel.

9. A system according to claim 8, wherein the means for providing bi-directional control further includes:

a pump located in the liquid supply channel;

a first valve for regulating liquid flow into the pump; and

a second valve for regulating liquid flow out of the pump.

10. A system according to claim 9, wherein said pump includes a pumping chamber having a volume greater than a volume of a portion of the liquid supply channel between a pump inlet and the liquid supply inlet.

11. A system according to claim 9, wherein the detecting means further includes:

a first detector located between the liquid inlet and the first valve; and

a second detector located between the second valve and the liquid outlet.

12. A system according to claim 11, wherein the detecting means further includes:

at least one pressure detector for determining whether the quantity of air in liquid in the liquid supply channel exceeds a predetermined threshold.

13. A system according to claim 11, wherein the means for providing bi-directional control further includes:

means for controlling the first and second valves and the pump in response to outputs from the first and second detectors.

14. A system according to claim 8, wherein the bi-directional control means further includes:

means for inhibiting the bi-directional control of liquid flow upon expiration of a predetermined time period.

15. A method for providing positive displacement, volumetric control of liquid comprising the steps of:

establishing a liquid path between a liquid inlet and a liquid outlet;

detecting air in liquid within the liquid supply path during an initial priming of the supply path; and

providing bi-direction control of liquid within the liquid supply path until the quantity of air in liquid corresponds to a predetermined value during priming of the liquid supply path.

16. A method according to claim 15, wherein said providing step includes pumping a volume of liquid during a pumping stroke which is greater than a volume of the liquid supply path between a pump inlet and the liquid supply inlet.

17. A method according to claim 15, wherein the step of providing bi-directional control further includes the step of:

detecting the presence of liquid at the liquid outlet.

18. A method according to claim 17, wherein the step of providing bi-directional control further includes the step of:

redirecting liquid flow between the liquid inlet and the liquid outlet when the quantity of air in liquid at the liquid inlet corresponds to the predetermined value.

19. A method according to claim 18, wherein the step of providing bi-directional control further includes the step of:

redirecting liquid flow from the liquid outlet to the liquid inlet when quantity of air in liquid exceeds the predetermined value prior to detecting a set number of pumping strokes.

20. A method according to claim 18, wherein the step of providing bi-directional control further includes the step of:

pumping a predetermined volume of liquid to the liquid outlet upon determining that the quantity of air in liquid at the liquid outlet corresponds to the predetermined value.

21. A method according to claim 20, wherein the step of pumping is performed after the quantity of air in liquid at the liquid outlet corresponds to the predetermined value for a set number of pumping strokes.

22. A method for priming a positive displacement, volumetric pumping system with liquid from a liquid supply comprising the steps of:

pumping liquid from the liquid supply to a pumping system outlet;

detecting air in liquid at the pumping system outlet and directing liquid to flow toward the liquid supply upon detecting presence of liquid at the pumping system outlet;

detecting the quantity of air at a liquid supply inlet, and redirecting liquid flow from the liquid supply to the pumping system outlet when the quantity of air is less than a predetermined value;

continuously directing liquid flow from the liquid supply to the pumping system outlet and detecting the quantity of air at the pumping system outlet; and

redirecting liquid flow from the pumping system outlet to the liquid supply inlet if the quantity of air at the pumping system outlet exceeds a predetermined value for a set number of pumping strokes within a predetermined period of time.

23. A method according to claim 22, wherein said pumping step includes pumping a volume of liquid during a pumping stroke which is greater than a volume of a liquid supply channel between a pump inlet and the liquid supply inlet.

24. A method according to claim 22, further comprising the steps of:

disengaging normal air and pressure sensing alarms during said steps of detecting, directing and redirecting.

25. A method according to claim 24, wherein said step of pumping further includes the step of:

prompting a user to confirm that pumping should be initiated.

26. A method according to claim 24, further comprising a step of:

prompting a user to confirm when priming is complete; and

subsequently reactivating all air and pressure sensing alarms.

27. A method for providing positive displacement, volumetric control of liquid comprising the steps of:

establishing a liquid supply path between a liquid inlet and a liquid outlet;

detecting air in liquid within the liquid supply path during an initial priming of the liquid supply path; and

providing bi-directional control of liquid within the liquid supply path until the quantity of air in liquid corresponds to a predetermined value during priming of the liquid supply path, said step of providing further including a step of pumping a predetermined volume of liquid to the liquid outlet upon determining that the quantity of air in liquid at the liquid outlet corresponds to the predetermined value for a set number of pumping strokes.