Surgical extractor with closely angularly spaced individual filaments

• US 5,496,330 A
• Filed: 06/10/1994
• Issued: 03/05/1996
• Est. Priority Date: 02/19/1993
• Status: Expired due to Term

• Current Assignee: Boston Scientific Corporation
• Original Assignee: Boston Scientific Corporation
• Inventors: Tripp, Hugh A., Bates, James S.
• Primary Examiner(s): Pellegrino, Stephen C.
• Assistant Examiner(s): DAWSON, GLENN K
• Application Number:
  US08/258,121
• Time in Patent Office: 634 Days
• Field of Search: 606/1, 606/106, 606/108, 606/110, 606/113, 606/114, 606/117, 606/128, 606/159, 606/205, 606/209
• US Class Current: 606/127
• CPC Class Codes: A61B 17/221 Gripping devices in the form of loops or baskets for gripping calculi or similar types of obstructions surgical snare instruments A61B17/32056
• CPC Class Codes: A61B 2017/2212 having a closed distal end, e.g. a loop
• CPC Class Codes: A61F 2002/30092 using shape memory or superelastic materials, e.g. nitinol
• CPC Class Codes: A61F 2210/0019 operated at only one temperature whilst inside or touching the human body, e.g. constrained in a non-operative shape during surgery, another temperature only occurring before the operation

Abstract

A surgical extractor for removing calculi, such as kidney stones and gall stones, from the body. The extractor includes a handle at an proximal end of the extractor with a slider for operation by a physician. At the distal end the extractor includes a plurality of pairs of wires with portions of each pair being formed along the turn of a helix. When a retaining sheath is retracted, the wires, formed of a shape memory material such as stainless steel, expand such that each pair of wires closely assumes a path along a helical turn with individual wires remaining closely adjacent. This use of plural wires for each strand multiples the number of contacts with entrapped calculi and can be provided without any deleterious effect on the reliability or size of the extractor.

Claims

1. In a surgical extractor for removing an object from a body including a plurality of threads normally encased in a sheath and wrapped in a helical form whereupon displacement of a portion of the threads from the sheath enables the portions of the threads to become relatively widely angularly spaced to form a basket with distal and proximal ends for retrieving an object, the improvement wherein each thread comprises a plurality of individual filaments that are closely angularly spaced throughout the length of the basket relative to the spacing of adjacent threads upon the displacement of the portions of the threads from the sheath.

2. A surgical extractor as recited in claim 1 wherein said filaments are formed of a shape memory material.

3. A surgical extractor as recited in claim 2 wherein the shape memory material is stainless steel.

4. A surgical extractor as recited in claim 3 wherein each thread comprises a pair of said filaments.

5. A surgical extractor as recited in claim 4 wherein said plurality of threads is in the range of 3 to 5.

6. A surgical extractor as recited in claim 5 wherein each of said filaments in each of said pairs are untwisted.

7. A surgical extractor as recited in claim 1 wherein at least one of the threads comprises a pair of filaments.

8. A surgical extractor as recited in claim 1 wherein said plurality of said threads is in the range of 3 to 5.

9. A surgical extractor as recited in claim 8 wherein each of the threads comprises a pair of filaments.

10. A surgical extractor as recited in claim 9 wherein each of said filaments in each of said pairs are untwisted.

11. A surgical extractor as recited in claim 1 wherein each of said filaments is untwisted.

12. A surgical extractor as recited in claim 11 wherein each thread comprises a pair of filaments.

13. A surgical extractor for removing an object from a body comprising:

A. handle means extending along an axis at a proximal portion of said extractor for operating said extractor, said handle means having base means for being grasped by a physician and slider means for reciprocating along the axis with respect to said base means,

B. basket forming means connected to said base means for forming a basket distally of said handle means, said basket forming means including a plurality of sets of filaments being helically wound with each of said sets of filaments constituting a turn in a helix, and each of said sets of filaments comprising a plurality of individual, closely angularly spaced filaments that are prestressed in a distal portion thereof for forming an enlarged basket, and

C. sheath means connected to said slider means and axially displaceable between first and second positions with respect to said basket forming means whereby said sheath means retains said filaments in a compact form within said sheath means in a first position and exposes the distal portion of said basket forming means in the second position thereby to enable said prestressed filaments to form the enlarged basket with each of said sets of filaments throughout the length of said enlarged basket being relatively widely, angularly spaced from adjacent ones of said sets of filaments and said filaments in one of said sets remaining closely angularly spaced throughout the length of the basket relative to the angular spacing of adjacent sets of filaments.

14. A surgical extractor as recited in claim 13 wherein said filaments are formed of a shape memory material.

15. A surgical extractor as recited in claim 14 wherein the shape memory material is stainless steel.

16. A surgical extractor as recited in claim 15 wherein each of said sets comprises a pair of filaments.

17. A surgical extractor as recited in claim 16 wherein said plurality of said sets is in the range of 3 to 5.

18. A surgical extractor as recited in claim 17 wherein each of said filaments in a pair is untwisted.

19. A surgical extractor as recited in claim 16 wherein each of said filaments in a pair is untwisted.

20. A surgical extractor as recited in claim 13 wherein each of said sets comprises a pair of filaments.

21. A surgical extractor as recited in claim 20 wherein said handle base means and said handle slider means are formed of molded plastic.

22. A surgical extractor as recited in claim 13 wherein said plurality of said sets is in the range of 3 to 5.

23. A surgical extractor as recited in claim 22 wherein each of said sets comprises a pair of filaments.

24. A surgical extractor as recited in claim 23 wherein each of said filaments in a pair is untwisted.

25. A surgical extractor as recited in claim 13 additionally comprising radially flexible, axially stiff support means attached intermediate said handle base means and said basket forming means and lying within said sheath means wherein said filaments additionally have a proximal portion that attaches to a distal end of said support means and said basket forming means additionally includes means at opposite ends of said distal portion for binding said filaments and limiting the axial extent of said enlarged basket.

26. A surgical extractor as recited in claim 25 wherein said binding means includes a filiform extending distally of said distal portion.

27. A surgical extractor as recited in claim 25 wherein each of said set comprises a pair of said filaments.

28. A surgical extractor as recited in claim 27 wherein said plurality of set is in the range of 3 to 5.

29. A surgical extractor as recited in claim 25 wherein said filaments and support means are formed of stainless steel.

30. A surgical extractor as recited in claim 29 wherein said sheath comprises a polyimide tube that overlies said support means and said plurality of said filaments.

31. A surgical extractor as recited in claim 25 wherein said handle base means includes means for engaging said slider means thereby to limit the axial motion of said slider means and wherein said support means connects to said handle base means.

32. A surgical extractor as recited in claim 31 wherein said support means and said filaments are formed of stainless steel and said sheath is formed of polyimide.

33. A surgical extractor for removing objects from a body comprising:

A. a molded plastic, partially hollowed base extending axially,

B. support means including a solid stainless steel radially flexible, axially stiff rod attached to said base and extending distally therefrom, a stainless steel cable extending distally from said rod and means for connecting said rod and said cable together axially,

C. a plurality of strands comprising a plurality of pairs of spaced stainless steel wires attached to the distal end of said cable and including means for defining proximal and distal portions of said wires, said strands in said distal portion being formed to conform to a helix having a greater diameter than said proximal portion and each of said strands being equiangularly spaced with individual wires in each of said strands being closely angularly spaced,

D. a plastic slider captured in said base for limited axial movement relative thereto between distal and proximal positions, and

E. a polyimide sheath of a given diameter having a proximal end attached to said slider for overlying said support means and said strands, said slider, in its distal position, locating said sheath coextensively with said distal portion of said strands thereby to compact and retain said strands at substantially the given diameter and, in its proximal position, retracting said sheath to release said strands to form an enlarged retrieval basket for entrapping the object intermediate proximal and distal ends of said basket with adjacent ones of said strands extending between the proximal and distal ends of the basket being relatively widely angularly spaced and individual wires in at least one of said strands being relatively closely angularly spaced between the proximal and distal ends of the basket.

34. A surgical extractor as recited in claim 33 wherein said surgical extractor additionally includes a filiform extending distally of said strands for facilitating the steering of said extractor to the object.

35. A surgical extractor as recited in claim 34 wherein said plurality of said strands is in the range of three to five strands.