Method for preparing a multilayer structure for electroluminescent components

• US 5,496,597 A
• Filed: 07/20/1994
• Issued: 03/05/1996
• Est. Priority Date: 07/20/1993
• Status: Expired due to Term

• Current Assignee: Beneq Oy (Qingdao Sifang SRI & Intellectual Co., Ltd.)
• Original Assignee: Planar International Ltd.
• Inventors: Leppa/ nen, Marja, Soininen, Erkki
• Primary Examiner(s): PADGETT, MARIANNE L
• Application Number:
  US08/277,818
• Time in Patent Office: 594 Days
• Field of Search: 427/584, 427/64, 427/66, 427/69, 427/70, 427/126.3, 427/255.3
• US Class Current: 427/584
• CPC Class Codes: H05B 33/145 Arrangements of the electroluminescent material
• CPC Class Codes: H05B 33/22 characterised by the chemical or physical composition or the arrangement of auxiliary dielectric or reflective layers

Abstract

The present publication discloses a method for fabricating a multilayer alkaline-earth sulfide-metal oxide structure particularly suited for use in electroluminescent components. According to the method, a multilayer structure comprising at least one phosphor layer and at least one dielectric layer is formed onto a suitable substrate. The phosphor layer comprises at least one alkaline-earth sulfide and the dielectric layer at least one metal oxide. At least one of the dielectric layers is deposited by means of surface reactions directly onto the alkaline-earth sulfide layer(s). The invention is based on depositing the metal oxide dielectric layer by using as the precursor a organometal complex not involving compounds which could react in a deleterious manner with the alkaline-earth sulfide layer. This approach results in an EL component structure of longer life than those of the prior art.

Claims

1. A method for preparing a planar multilayer structure, said method comprising

depositing said multilayer structure comprising at least one phosphor layer and at least one dielectric layer onto a suitable substrate, said phosphor layer comprising at least one alkaline-earth metal sulfide and said dielectric layer comprising at least one metal oxide species, and

depositing at least one of the dielectric layers by means of surface reactions directly onto said alkaline-earth sulfide layer,

wherein

the dielectric layer deposited onto said alkaline-earth sulfide layer is at least partially deposited from a precursor of vaporizable organometal complex containing at least one metal atom and at least one organic ligand bonded to said at least one metal atom via an oxygen atom, whereby an electroluminescent structure is achieved exhibiting a luminance better than 80% of an initial luminance value after 800 operating hours.

2. The method according to claim 1, wherein the dielectric layer is deposited onto the alkaline-earth sulfide layer from gas phase and the precursor for the metal oxide of the dielectric layer is an organometal complex having a composition of the general formula ML_n, where M is at least one metal of the metal oxide in the dielectric layer, L is an organic ligand bonded to the metal via an oxygen atom, and n is the coordination number 1-5 of the metal.

3. The method according to claim 1, in which method the dielectric layer is deposited onto the alkaline-earth sulfide layer from a gas phase, wherein the precursor for the metal oxide of the dielectric layer is a vaporizable organometal complex having a composition of the general formula M(OR)_n, where M is at least one metal of the metal oxide in the dielectric layer, and n is the coordination number 1-5 of the metal, and R is an alkyl group of 1-10 carbons.

4. The method according to claim 1 in which method the dielectric layer is deposited onto the alkaline-earth sulfide layer from gas phase, wherein the precursor for the metal oxide of the dielectric layer is a vaporizable organometal complex precursor having a composition of the general formula ML_n, where M is at least one metal of the metal oxide in the dielectric layer, and n is the coordination number 1-5 of the metal, and L is a β

-diketonate residue.

5. The method according to claim 2, wherein the precursor used is an organometal complex having the composition of the general formula M(C₅ H₇ O₂)_n, where M is at least one metal of the metal oxide in the dielectric layer, and n is the coordination number 1-5 of the metal.

6. The method according to claim 2, wherein the precursor used is an organometal complex having the composition of the general formula M(thd)_n, where M is at least one metal of the metal oxide in the dielectric layer, and n is the coordination number 1-5 of the metal, and thd is a 2,2,6,6-tetramethyl-3,5-heptanedionate residue.

7. The method according to claim 1, wherein the dielectric layer is deposited at least partially using as the precursor an organometal complex containing at least two metal cations.

8. The method according to claim 1, wherein an organometal complex is used in which the metal M is Al, Ti, Y, Sm Si, Ta, Pb, Ba, Nb, Sr, Zr, Mn, Hf, La, Pr, Mg, Zn, Te, Sn, Th, W or Bi.

9. The method according to claim 1, wherein the dielectric layer is deposited at least partially from a precursor of an organometal complex by separating the metal oxide therefrom by means of an oxidant.

10. The method according to claim 9, wherein the oxidant used is water, hydrogen peroxide, alcohol, oxygen, ozone or nitrous oxide.

11. The method according to claim 1, wherein the dielectric layer is deposited at least partially from a precursor of an organometal complex by separating the metal oxide therefrom by means of thermal or light-induced decomposition.

12. The method according to claim 1, comprising preparing first a prefabricated substrate comprising a base substrate supporting the phosphor layer deposited thereon, and further depositing the multilayer structure on the prefabricated substrate.

13. The method according to claim 1, comprising preparing first a prefabricated substrate comprising a base substrate supporting the phosphor layer deposited thereon, and a metal oxide dielectric layer deposited thereon and further depositing the multilayer structure on the prefabricated substrate.

14. The method according to claim 1, comprising preparing first a prefabricated substrate comprising a base substrate supporting the multilayer structure comprising alternate phosphor layers and metal oxide dielectric layers deposited thereon, and further depositing on the prefabricated substrate the multilayer structure.

15. The method according to claim 1, wherein the at least one phosphor layer is deposited onto the dielectric layer last deposited, followed by a further deposition of a dielectric layer onto said phosphor layer(s).

16. The method according to claim 15, wherein a plurality of superimposed phosphor-dielectric layers are deposited onto the dielectric layer last deposited.

17. The method according to claim 1, comprising preparing the at least one phosphor layer containing a metal sulfide different from that/those of the other phosphor layers.

18. The method according to claim 17, comprising preparing the at least one phosphor layer containing ZnS.

19. The method according to claim 17, comprising preparing the at least one phosphor layer containing SrS.

20. The method according to claim 12, wherein two adjacent phosphor layers isolated by a metal oxide dielectric layer contain a sulfide of the same alkaline-earth metal.

21. The method according to claim 1, wherein the phosphor layer is doped with a suitable metal such as manganese, cerium, europium, terbium, thulium, praseodymium, samarium, erbium, tin, copper or lead.

22. The method according to claim 1, comprising preparing a phosphor layer containing a sulfide of Ca, Mg, Sr and/or Ba.

23. The method according to claim 1, comprising preparing at least the following layers in the mentioned order:

a manganese-doped zinc sulfide layer, a cerium-doped strontium sulfide layer and a metal oxide layer.

24. The method according to claim 1, comprising preparing at least the following layers in the mentioned order:

a manganese-doped zinc sulfide layer, a cerium-doped strontium sulfide layer, a metal oxide layer and a cerium-doped strontium sulfide layer.

25. The method according to claim 1, comprising preparing at least the following layers in the mentioned order:

a cerium-doped strontium sulfide layer, a metal oxide layer and a manganese-doped zinc sulfide layer.