Optical element for correcting non-uniform diffraction efficiency in a binary diffractive optical element

• US 5,496,616 A
• Filed: 12/27/1994
• Issued: 03/05/1996
• Est. Priority Date: 12/27/1994
• Status: Expired due to Fees

• Current Assignee: Xerox Corporation (Xerox Holdings Corp.)
• Original Assignee: Xerox Corporation (Xerox Holdings Corp.)
• Inventors: Harris, Ellis D.
• Primary Examiner(s): Loney, Donald J.
• Application Number:
  US08/364,904
• Time in Patent Office: 434 Days
• Field of Search: 359/454, 359/457, 359/563, 359/565, 359/566, 359/569, 359/573, 359/576, 359/570, 359/642, 359/900, 359/742, 428/172, 428/167, 428/141, 428/212, 428/415, 428/913, 264/1.6, 264/1.9, 264/157
• US Class Current: 428/172
• CPC Class Codes: G02B 5/1876 Diffractive Fresnel lenses; Zone plates; Kinoforms G02B5/1842, G02B5/1847 take precedence; optical systems having diffractive correction means G02B27/0037; Fresnel lenses operating by refraction G02B3/08
• CPC Class Codes: Y10S 428/913 Material designed to be responsive to temperature, light, moisture
• CPC Class Codes: Y10T 428/24612 Composite web or sheet

Abstract

A first binary diffractive optical element has a multi-level surface relief phase grating structure on a substrate. The first binary diffractive optical element can be divided into regions commensurate with resolution requirements of the intended optical application and the diffraction efficiency of each region of the binary diffractive optical element measured. The lowest measured diffraction efficiency for a region of the first binary diffractive optical element will be taken as the reference efficiency. The diffraction efficiencies for all the regions of the binary diffractive optical element will be reduced region by region to the common value of the lowest measured diffraction efficiency by introducing compensating diffractive losses to the regions by a second, corrector binary diffractive optical element which has a binary surface relief phase grating structure on a substrate. By closely spacing the two binary diffractive optical elements in the optical path of an incident light beam, the resulting diffracted beam will have a uniform diffraction efficiency.

Claims

1. An optical element assembly for providing a uniform diffraction efficiency to a diffracted beam comprising

a first binary diffractive optical element having a multiple level surface relief phase grating structure on a first substrate, said grating structure of said first binary diffractive optical element being divided into regions, each of said regions having a diffraction efficiency for said diffracted beam,

a second binary diffractive optical element having a binary level surface relief phase grating structure on a second substrate, said grating structure of said second binary diffractive optical element being divided into regions corresponding to said regions of said first binary diffractive optical element, said regions of said second binary diffractive optical element inducing loss to said diffracted beam such that for each region said diffraction efficiency of said first binary diffractive optical element and said loss of said second binary diffractive optical element equal the lowest diffraction efficiency of said regions of said first binary diffractive optical element, and

bonding means for securing said first binary diffractive optical element and said second binary diffractive optical element together.

2. The optical element assembly for providing a uniform diffraction efficiency to a diffracted beam of claim 1 further comprising said multiple level relief phase grating structure being in a recess in said first substrate and said binary level surface relief phase grating structure being in a recess in said second substrate, said first recess in said first substrate and said recess in said second substrate being common after bonding.

3. The optical element assembly for providing a uniform diffraction efficiency to a diffracted beam of claim 2 wherein all of said interior surfaces within said recesses and all of said exterior surfaces of said first and second binary diffractive optical elements are coated with an antireflective coating.

4. The optical element assembly for providing a uniform diffraction efficiency to a diffracted beam of claim 1 further comprising said multiple level relief phase grating structure being in a recess in said first substrate, said recess in said first substrate covering said binary level surface relief phase grating structure on said second substrate after bonding.

5. The optical element assembly for providing a uniform diffraction efficiency to a diffracted beam of claim 1 further comprising said binary level relief phase grating structure being in a recess in said second substrate, said recess in said second substrate covering said multiple level surface relief phase grating structure on said first substrate after bonding.

6. An optical element assembly for providing a uniform diffraction efficiency to a diffracted beam comprising

a first binary diffractive optical element having a multiple level surface relief phase grating structure on a substrate, said grating structure of said first binary diffractive optical element being divided into regions, each of said regions having a diffraction efficiency for said diffracted beam,

a second binary diffractive optical element having a binary level surface relief phase grating structure on the opposing side of said substrate from said first binary diffractive optical element, said grating structure of said second binary diffractive optical element being divided into regions corresponding to said regions of said first binary diffractive optical element, said regions of said second binary diffractive optical element inducing loss to said diffracted beam such that for each region said diffraction efficiency of said first binary diffractive optical element and said loss of said second binary diffractive optical element equal the lowest diffraction efficiency of said regions of said first binary diffractive optical element.

7. The optical element assembly for providing a uniform diffraction efficiency to a diffracted beam of claim 6 wherein said first binary diffractive optical element and said second binary diffractive optical element are coated with an antireflective coating.