Apparatus for starting a switched reluctance motor

• US 5,497,064 A
• Filed: 03/14/1995
• Issued: 03/05/1996
• Est. Priority Date: 03/14/1995
• Status: Expired due to Term

• Current Assignee: Regal Beloit Epc Inc. (Regal Rexnord Corp.)
• Original Assignee: A. O. Smith Corporation
• Inventors: Van Sistine, Thomas G.
• Primary Examiner(s): SALATA, ANTHONY J
• Application Number:
  US08/404,471
• Time in Patent Office: 357 Days
• Field of Search: 318/701, 318/254, 318/138, 318/439, 318/686, 318/696
• US Class Current: 318/701
• CPC Class Codes: H02P 1/163 for starting an individual reluctance motor
• CPC Class Codes: H02P 25/0925 wherein the converter comprises only one switch per phase
• CPC Class Codes: H02P 6/18 without separate position detecting elements

Abstract

A switched reluctance electronic motor includes a rotor mounted for rotation about an axis and including a plurality of rotor poles. A stator surrounds the rotor and includes at least three stator phases. The motor also includes a circuit for controlling the motor, the circuit includes a pulse generator for supplying a seek current to each of the phases of the motor without causing rotation of the rotor. The seek currents in the phases each have a respective seek current rise time. The rise time is a function of the proximity of the rotor poles to the respective phases. The circuit includes a series of counters for measuring the amount of time required for the seek current in each phase to reach a predetermined seek current threshold and a comparator for comparing the seek current rise times and for establishing a priority sequence determined by which of the phases has the lowest seek current rise time, the intermediate seek current rise time, and the highest seek current rise time The circuit also includes a run signal generator connected to the comparing structure for energizing a selected one of the phases based upon the priority sequence to cause rotation of the rotor.

Claims

1. A switched reluctance electronic motor comprising:

a rotor mounted for rotation about an axis and including a plurality of rotor poles;

a stator surrounding said rotor and including at least three stator phases; and

a circuit for controlling said motor, the circuit including pulse means for supplying a seek current to each of said phases of said motor without causing rotation of said rotor, said seek currents in said phases each having a respective seek current rise time which is a function of the proximity of said rotor poles to said respective phases;

timing means for measuring the amount of time required for said seek current in each phase to reach a predetermined seek current threshold;

comparing means for comparing said seek current rise times and for establishing a priority sequence determined by which of said phases has the lowest seek current rise time, the intermediate seek current rise time, and the highest seek current rise time; and

energizing means connected to said comparing means for energizing a selected one of said phases based upon said priority sequence to cause rotation of said rotor.

2. A switched reluctance motor as set forth in claim 1 wherein said circuit comprises a microprocessor and a field programmable gate array connected to said microprocessor.

3. A switched reluctance motor as set forth in claim 1 wherein said pulse means is a pulse signal generator.

4. A switched reluctance motor as set forth in claim 3 wherein said circuit further includes a power supply, at least three switches for respectively connecting the phases to said power supply, and a switch controller connected to said pulse signal generator and to said switches so that said switches are operated to generate said seek currents in said respective phases.

5. A switched reluctance motor as set forth in claim 1 wherein said timing means includes current sensing means for detecting the amount of current in each of the phases and at least one counter connected to said current sensing means.

6. A switched reluctance motor as set forth in claim 1 wherein said comparing means includes a comparator and at least one solid state memory array connected to said comparator.

7. A switched reluctance motor as set forth in claim 6 wherein said solid state memory array is a read-only-memory array.

8. A switched reluctance motor as set forth in claim 1 wherein said energizing means includes a run signal generator connected to said comparing means.

9. A switched reluctance motor as set forth in claim 1 wherein said circuit further includes an electrical energy source and a plurality of switches connected between a respective phase of said motor and said electrical energy source.

10. A switched reluctance motor as set forth in claim 9 wherein said circuit further includes a switch controller connected to said pulse means and to said energizing means such that said switch controller generates phase switch control signals to operate said switches in response to signals generated by said pulse means and said energizing means.

11. A switched reluctance motor providing rotor position detection without a rotor shaft position sensor, said motor comprising:

a rotor mounted for rotation about an axis and including a plurality of rotor poles;

a stator surrounding said rotor and including at least three stator phases;

energizing means for selectively energizing said phases in succession to rotate said rotor, said energizing means including,

an electrical energy source,

a plurality of phase switches connected between said phases and said energy source for selectively electrically connecting said energy source to said phases,

switch operating means connected to said phase switches for selectively operating said phase switches; and

starting means for determining which of said phases to energize first for rotating said rotor, said starting means including pulse means connected to said switch operating means for operating all of said switches for a limited time to connect said energy source to said phases without causing rotation of said rotor so as to simultaneously generate a seek current in each of said phases, current sensing means for sensing the amount of seek current in each of said phases, timing means connected to said current sensing means and to said switch operating means for measuring the amount of time for said seek current in each of said phases to reach a predetermined current level threshold and for establishing a seek current rise time for each of said phases, and comparing means connected to said timing means for determining the lowest, intermediate and highest seek current rise times; and

said energizing means energizing a selected phase of said motor based upon said priority sequence so as to cause rotation of said rotor.

12. A switched reluctance motor as set forth in claim 11 wherein said energizing means includes a microprocessor and a field programmable gate array connected to the microprocessor.

13. A switched reluctance motor as set forth in claim 11 wherein said pulse means is a pulse signal generator.

14. A switched reluctance motor as set forth in claim 13 wherein said circuit further includes a switch controller and wherein said pulse signal generator is connected to said switch controller so that said switches are operated in response to pulses generated by said pulse signal generator to generate said seek currents in said respective phases.

15. A switched reluctance motor as set forth in claim 11 wherein said timing means includes at least one counter connected to said current sensing means.

16. A switched reluctance motor as set forth in claim 11 wherein said comparing means includes a comparator and at least one solid state memory array connected to said comparator.

17. A switched reluctance motor as set forth in claim 16 wherein said solid state memory array is a read-only-memory array.

18. A switched reluctance motor as set forth in claim 11 wherein said energizing means includes a run signal generator connected to said comparing means.

19. A switched reluctance motor as set forth in claim 18 wherein said switch operating means includes a switch controller connected to said pulse means and to said run signal generator such that said switch controller generates phase switch control signals to operate said phase switches in response to signals generated by said pulse means and said run signal generator.