Valve actuator

• US 5,497,672 A
• Filed: 12/27/1993
• Issued: 03/12/1996
• Est. Priority Date: 06/28/1991
• Status: Expired due to Fees

• Current Assignee: Alpha Thames Limited
• Original Assignee: Alpha Thames Engineering Limited
• Inventors: Engerran, David, Appleford, David E.
• Primary Examiner(s): Herrmann, Allan D.
• Application Number:
  US08/175,363
• Time in Patent Office: 806 Days
• Field of Search: 74/424.8 VA, 74/2, 185/40 R, 251/69, 251/71
• US Class Current: 74/89.29
• CPC Class Codes: E21B 21/106 Valve arrangements outside the borehole, e.g. kelly valves valves specifically for maintaining circulation of drilling fluid while connecting or disconnecting tubular joints E21B21/019
• CPC Class Codes: F16K 31/003 operated without a stable intermediate position, e.g. with snap action F16K31/56 takes precedence
• CPC Class Codes: F16K 31/047 characterised by mechanical means between the motor and the valve, e.g. lost motion means reducing backlash, clutches, brakes or return means F16K31/043 takes precedence
• CPC Class Codes: Y10T 74/11 Tripping mechanism
• CPC Class Codes: Y10T 74/18624 Plural inputs, single output

Abstract

A valve actuator comprises a stem extending through the actuator body for coupling to a valve such that axial movement of the stem opens and closes the valve. An outer shaft is arranged coaxially around, and in threaded engagement with the stem and is coupled to an electric motor for conveying rotational drive to the shaft and thus axial movement of the shaft relative to the stem against a spring bias. The shaft is releasably retained in a predetermined position by a solenoid-actuated latching mechanism with the spring in a compressed state, such that further rotation of the shaft causes axial movement of the stem relative to the shaft to actuate the valve. Deactuation of the mechanism releases the shaft to allow axial movement of both the shaft and the stem, under action of the spring in order to close the valve. The latching mechanism includes a plurality of retaining members which engage with an angled face of a wedge member, the angle of the wedge face with respect to the longitudinal axis of the stem being close to the angle of friction of the material of which the wedge member and retaining members are made.

Claims

1. A valve actuator comprising:

a body;

an electric motor;

a stem having a longitudinal axis extending through the body;

first coupling means for coupling the stem to a valve such that axial movement of the stem opens and closes the valve;

an outer shaft arranged coaxially around the stem and in threaded engagement therewith;

second coupling means coupling the shaft to the electric motor to cause rotational and thus axial movement of the shaft relative to the stem;

a solenoid-actuated latching mechanism including a cylindrical cap which is axially movable and has an internal surface formed with at least one recess, a spring retained by said cap, a plurality of retaining members held in a fixed axial position with the cap being axially movable relative thereto, and a wedge member; and

at least one solenoid which when activated moves the wedge member to push said retaining members outwardly with respect to said longitudinal axis and to hold them in engagement with said at least one recess, whereby the shaft is releasably retained in a predetermined axial position with the spring held in a compressed state, further rotation of the shaft causing reciprocating axial movement of the stem relative to the shaft to actuate the valve, and de-activation of the at least one solenoid releasing the shaft to allow axial movement of both the shaft and the stem, under action of the spring, in order to close the valve;

said wedge member and said retaining members being made of a material having a predetermined angle of friction and said wedge member having a face which engages with said retaining members and which is formed at an angle with respect to said longitudinal axis, said angle being substantially close to said angle of friction so as to provide a sufficient mechanical advantage to enable said at least one solenoid to retain the spring in its compressed state.

2. A valve actuator as claimed in claim 1, wherein the spring extends around the external surface of the cap and the at least one recess is in the form of an annular groove extending around the internal surface of the cap.

3. A valve actuator according to claim 2, wherein the wedge member is an annular shape arranged coaxially around the stem within the cylindrical cap and is arranged to be moved by a plurality of solenoids positioned equiangularly around the stem, so as to push the retaining members outwardly into the annular groove in a radial direction with respect to the longitudinal axis of the stem.

4. A valve actuator as claimed in claim 1, wherein the second coupling means comprise an outer cylindrical hub in splined mating with the shaft and a worm and wheel arrangement for conveying rotational drive to the hub and thus to the shaft.

5. A valve actuator as claimed in claim 1, wherein the retaining members are ball bearings made of steel, the angle of the wedge member being made substantially close to the angle of friction for steel on steel.

6. A valve actuator as claimed in claim 1, wherein said wedge member has first and second faces, said first face being formed substantially at said angle of friction with respect to said longitudinal axis and being positioned to push and hold the retaining members in the at least one recess when the at least one solenoid is activated, and said second face being formed at an angle with respect to said longitudinal axis which is greater than the angle of said first face and being positioned to engage the retaining members when the at least one solenoid is de-activated.

7. A valve actuator as claimed in claim 1, including a wall formed with one of a flexible diaphragm and bellows.